Generally speaking, one complete set of Stone Crushing Line should include: vibrating feeder, primary crushing equipments, secondary crushing equipments, vibrating screen, conveyor belt, and electric control panel and so on. Reshaping machine will be added if necessary.
Primary stone crushing equipment is usually jaw crusher called as primary stone crusher; secondary stone crushing equipment is cone crusher, impact crusher and so on; vibrating screen sieves the mixture that coming from crushers into several sizes according to the needs. Layers of vibrating screen decide varieties of the stone final products and screen mesh decides size of the stone final products. Stone reshaping equipment is mainly used in the industry which has a higher requirement to the final products, like highway. Stone reshaping equipment will eliminate acicular and flake stones to make the final products even granular of cubic shapes with higher degree of strength.
Technical Data:
Here are some useful stone production line plans:
1.Vibrating feeder + Jaw crusher + CS cone crusher + vibrating screen
This plan is suitable for processing hard materials, like granite. Comparing with the same scale plans, the obvious feature of this plan is smaller investment at one time, simple flow process, easy operating and maintenance. The easy-worn parts using is fewer. Its economic profits are higher while manufacturing cost is lower.
Technical data can refer to Jaw crusher, CS cone crusher.
2.Vibrating feeder + Jaw crusher + Impact crusher + vibrating screen
This plan is mainly suitable for processing soft materials, like limestone. Comparing with the same scale plans, the obvious feature of this plan is smaller investment at one time, simple flow process, easy operating and maintenance. This line can produce good final products with nice shape materials. It is widely used as a traditional economic plan.
Technical data can refer to Jaw crusher, Impact crusher.
3.Vibrating feeder + Jaw crusher + CS cone crusher + Reshaping machine (VSI sand making machine) + vibrating screen
This plan adopts high efficiency CS cone crusher and it makes fine products take a bigger proportion. It reduces secondary crushing and gets much more final products. Add reshaping equipment to the secondary crusher can assure the quality and shape of the final products on one hand; on the other, some sands can be chose for other usage. Working life of easy-worn parts of the whole production line is long. It has the feature of easy maintenance, less investment at one time, smaller operating cost and higher general economic profits.
Technical data can refer to Jaw crusher,CS cone crusher, VSI sand making machine.
4. Vibrating feeder + jaw crusher + Multicylinder Hydraulic Cone crusher+ reshaping machine (VSI sand making machine) + vibrating screen
Main characteristic of this plan is that it adopts advanced multicylinder hydraulic cone crusher. This makes fine products take a bigger proportion. 80% of the finals can be smaller than the size of discharge opening. It will obviously increase processing capacity and decrease general energy cost. Add reshaping equipment to the secondary crusher can assure the quality and shape of the final products on one hand; on the other, some sands can be chose for other usage. The efficiency of the whole line is very high. Working life of easy-worn parts is long. Continuous operating time of the equipment is longer, and it is easy maintenance. Its general economic profits are higher than the traditional plan.
The technical data can refer to Jaw crusher,Hydraulic Cone crusher, VSI sand making machine.
5.Vibrating feeder + Jaw Crusher + HP single cylinder cone crusher + vibrating screen
This plan is mainly suitable for processing hard material, like granite. Since the secondary crusher is hydraulic equipment, it has the feature of easy maintenance, less investment at one time, simple flow process, easy to operate. It is widely used in the industry which produces mixed materials or there is lower requirement to shape of the materials. This line has the features of combining with few types of equipments, easy maintenance, and indiscrete structure. It is suitable for any scale of investment due to smaller floor space requirement.
The technical data can refer to Jaw crusher,Hydraulic Cone crusher.
6. 600 TPH Three stage crushing plant ( Jaw crusher + cone crusher + VSI crusher)
The complete plant includes the vibating feeder GZD1500x6000, jaw crusher PE1200x1500, cone crusher CSB240 two sets, VSI5X1145 two sets, vibrating screen 4 sets, etc.
Which with the maximum feeding size 1000mm, capacity 600 tph for hard material crushing. Which is used for big projects construction.
Highlights:
The whole line (Stone Crushing Line) is highly automatic and the size of the finished products is even, good-shaped and can be adjustable, with high crushing ratio, low power consumption and high capacity, which are suitable for big, middle and small projects, such as road and bridge construction.
Working Principle:
Big size stones are transferred to primary crusher through vibrating feeder from hopper for first crushing, and then the crushed materials are transferred to impact crusher through belt conveyor for secondary crushing. The materials crushed will be transferred to the vibrating screen, and separated to different sizes. The aggregate with suitable size will be transferred to the final product pile and aggregate with unsuitable size will be transferred to the impact crusher for re-crushing. Thus forms a closed and manifold cycles. The sizes of final products will be graded and separated according to customers' requirements, and the duster will be attached for the sake of environment protection.
Applications:
1. Aggregate Production Line used for highway
Stone Crushing Line can be used for highway. In Stone Crushing Line, stones firstly enter into jaw crusher for primary crushing, and then through belt conveyor evenly enter into impact crusher or cone crusher for fine crushing. Finally, through VSI crusher stones mainly are cubic in shape. Vibrating screen is used as screening machine to screen out the different size of stone. The stone that are unqualified return to the crushing plant for crushing again.
2. Aggregate Production Line use for hydropower
Aggregate Production Line can be use for hydropower. We can configure Aggregate Production Line for hydropower, to provide you with comprehensive technical support. Hydropower commonly uses aggregate processing equipment, mainly consists of vibrating feeder, jaw crusher, impact crusher, sand making machine, vibrating screen, belt conveyor etc.
3. Aggregate Production Line use for urban construction
Aggregate Production Line play a important role in urban construction. Construction aggregate is a kind of coarse particle materials for urban construction. We can make different aggregate process solutions according customers’ specific requirements, and support comprehensive technical support for customers.