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Quick Details

Type: Other
Type: grains
Brand Name: E-Grind
Certification: not mentioned
Cultivation Type: Common
Style: Dried

Specifications

PCD blank for Cutting Tools
E-Grind supplies the whole range of PCD blanks for cutting tool purpose. the largest Diameter available can be 55mm. Our PCD provides high wearing resistance ability and high finishing surface. 
Our plant installs laser cutting machines and surface lapping and finishing machines to provide full service for PCD. with advanced inspecting machines of SEM, C-SCAN, X-Ray Diffractometer etc. Our plant applies strict Quality Control process. 
PCD application: 
Non-ferrous metals and alloys: Aluminum/gray iron composite, copper, Aluminum...
Nonmetallic materials: ceramics, plastic, rubber, chipboard... 
:
PCBN consists of CBN and Binder. It is produced in high pressure and high temperature. It has excellent performance in hardness, wearing resistance, thermal stability. 
Application: for hard ferrous materials (hardened steel, cast iron, high-temperature alloy, HSS, Powder metallurgy metals, Ni-Cr alloy... 
E-Grind provides two series of PCBN: 
1)Solid CBN
2)CBN with Tungsten Carbide supporting. 

Grade

CBN grit(m)

CBN content   (Vol%)

Processing way

Application

B-C6Z1     PCBN-C6Z1

20, 30

95%

Continuous cutting with large stock removal

for Rough processing Grey Cast Iron, Chilled Cast Iron, Powder Sintered Alloy.

B-C5Z0     PCBN-C5Z0

10, 15

90%

Continuous cutting with large stock removal

for Rough process and semi-finishing processing the wear resistant cast iron, nodular cast iron etc.

B-C5Z2         PCBN-C5Z2

10, 15

90%

Continuous cutting with large stock removal

for rough processing and semi-processing alloy cast iron, high nickel Chrome, high chrome iron and chilled steel with hardness HRC45-50.

B-C4G0

3, 5

80%

Continuous cutting with Medium stock removal

for rough processing and semi-processing alloy cast iron, high nickel Chrome, high chrome iron and chilled steel with hardness HRC45-50.

B-C3G0          PCBN-C3G0

3, 5

70%

Continuous cutting with small stock removal

for finishing the chilled steel and high-temperature alloy with HRC45-55.

B-C2G0

1, 3

60%

Continuous cutting with small stock removal

for finishing and super-finishing the chilled steel with HRC55-62 like bearing steel, tool steel, mold steel, gauge steel, and HSS.

B-C1G1                PCBN-C1G1

1, 3

55%

Slight non-continuous and continuous cutting with small stock removal

for Finishing and super-finishing the chilled steel with HRC55-65, like bearing steel, tool steel, mold steel, gauge steel, and HSS.


PCBN disc

SPEC

D (Diameter) (mm)

T (Thickness) (mm)

T (CBN section thickness )  (mm_

PCBN-C1G1

PCBN-C3G0

PCBN-C5Z0

PCBN-C5Z2

PCBN-C6Z1

451.20.6

45

1.20.05

0.5-0.8

451.61.0

45

1.60.05

0.9-1.2

453.21.0

45

3.20.05

0.9-1.2

453.81.0

45

3.80.05

0.9-1.2

454.51.0

45

4.50.05

0.9-1.2

551.61.0

55

1.60.05

0.9-1.2

553.21.0

55

3.20.05

0.9-1.2

553.81.0

55

3.80.05

0.9-1.2

554.51.0

55

4.50.05

0.9-1.2


Sold PCBN

Shape

Spec

Dimension

Standard

Code

L

d

S

EBNC1C1

EBNC2C

EBNC3C

EBNC4C

EBNC5B

EBNC5B2

EBNC6B1

Square

9.853.4

9.85

9.85

3.4

SNMN090300

Square

9.855

9.85

9.85

5

SNMN090400

Square

135

13

13

5

SNMN120400

Square

16.28.2

16.2

16.2

8.2

SNMN150700

Disc

6.75

 

6.7

5

RNMN060400

Disc

9.853.4

 

9.85

3.4

RNMN090300

Disc

9.855

 

9.85

5

RNMN090400

Disc

135

 

13

5

RNMN120400

80rhombus

9.855

9.85

9.85

5

CNMN090400

 

80rhombus

135

13

13

5

CNMN120400

 

80rhombus

138.2

13

13

8.2

CNMN120800

 

Equilateral triangle

11.33.4

11.3

6.524

3.4

TNGN110300

Equilateral triangle

16.85

16.8

9.699

5

TNGN160400

80Equilateral hexagon

95

9

13.1

5

WNMN080400

55rhombus

11.35

11.3

9.256

5

DNUN110400

55rhombus

11.36.6

11.3

9.256

6.6

DNUN110600

55rhombus

15.86.6

15.8

12.943

6.6

DNUN150600


PCD Disc

Product

Grain Size

Diameter

Height(T)(0.05)

Diamond layer Thickness (t)

(m)

(mm)

(mm)

(mm)

ET02

2

45/55

1.6, 2.0, 3.2

0.50.15

ET05

5

45/55

1.6, 2.0, 3.2

0.50.15

ET10

10

45/55

1.6, 2.0, 3.2

0.50.15

ET25

25

45/55

1., 2.0, 3.2

0.50.15

ET35

35

45/55

1.6, 2.0, 3.2

0.50.15

ET302

2+30

45/55

1.6, 2.0, 3.2

0.50.15


Sandwich Type

Product

Grain Size

Diameter

Height(T)( 0.05)

Diamond layer Thickness (t)

(m)

(mm)

(mm)

(mm)

ET10J

10

45

1.5, 2.0, 3.0

0.5, 0.8

ET25J

25

45

1.5, 2.0, 3.0

0.5, 0.8

ET302J

2+30

45

1.5, 2.0, 3.0

0.5, 0.8

 

PCD PCBN and PCD blank for Cutting Tools