This guard rail roll forming machine is comprised of mechanic decoiler, guiding and feeding equipment, leveling device, pre-punching hydraulic device, roll forming unit, post hydraulic mould cutting device, hydraulic station, PLC control system and unloading rack.
We can supply the machine producing two-wave guardrail and three-wave guardrail.
Introduction Guard rail forming machine is made up of decoiler, flatting equipment, punching equipment, molding equipment, cutting equipment, hydraulic system, control system and supporter. Guardrail Machine 1. Main specification 1.1 Material ? Raw material： ·the scrap of cold- roll after slitting：Q215,Q235A,scrap, etc. ·the vertical accuracy： 1.0mm/m ? Thickness of coil ： 2.0-3.0mm ? Width of coil ： Max 480mm breadth accuracy：±0.5mm； ? Inner diameter of coil： Ф508±20 mm ? Outer diameter of coil： ≤Ф1200mm ? Weight of coil： ≤3T ? Whole line Out dimension: 16000mm×1800mm×1400mm 1.2 Specification： ? Profile： ? Tolerance of cutting length： ±2mm ? Line speed: 3-10M/min ? Voltage: 380V±10%；50HZ 2. Work-flow： Loading coil →hydraulic uncoil →leveling and feeding →punching →feeding to roll forming→ roll forming →cutting →run out sheet 3．Equipment structure description 3.1 Hydraulic un-coiler Function： to support and release the coil The frame is welding by H-beam，gearbox drive，brake device. Data： Capacity of loading ≤3T Motor： 1-2.2kw Inner diameter of shaft: Φ508mm Outer diameter of coil： Max Ф1200mm 3.2 Leveling and feeding device Function：release the head of coil and tow to the leveling device ,making the coil straight for the different width. Servo-motor drive ,feeding for step by step, and the tolerance of feeding is ±0.2mm Data： Thickness of coil ： 2.0-3.0mm Width of coil： Max 480mm 3.3 Punching device Function：To punch the hole for connect and installation Structure：Hydraulic driver, two molds punch the hole exactly Data： Thickness of coil ： 2.0-3.0mm Material of punch： Cr12 3.4 Feeding roller Function：to feed the sheet after punching and cutting to roll forming machine，motor driver Structure：The frame is welding by H-beam，the roller material is coated Cr(Zn),motor driver Data：Thickness of coil ：2.0-3.0m,width 500mm 3.5 Roll forming machine Function：Roll forming for the profile of guardrail Use the welding frame H-beam，motor driver ,gear /sprocket driving Date：Forming step： 17-step form Diameter of shaft： φ90mm Material of roller： GCr15 Space from one stand to another： Approx 480mm Line speed： 3～10m/min Out dimension: 16000mm×1800mm×1400mm 3.6 Cutting device Function：To cut the coil for the right length Structure：hydraulic driver，measure the length automatically，cut automatically， Also control by hand. Data： Thickness of coil ： 2.0-3.0mm Material of punch： Cr12 3.7 Run-out table Function：For the run-out formed sheet Structure：The roller is coated Cr (Zn) Data：Thickness of coil ：2.0-3.0m,width 500mm 3.8 Hydraulic system Function：To use the punching and cutting device driving Describe：The main control component adopt the famous brand (Italy ATOS),oil tank adopt the China famous brand Pressure system ： 0～16MPa 3.9 Electric control system The whole line use the PLC control，LCD，Control the quantity, cutting length automatically with the airthmometer, it is operated by auto or manual 3.9.1 M/C controlling The motor speed of M/C is adjusted by transducer; give an alarm when here are troubled. Panel sample Engineering |