Ceramic raschig ring is a traditional packing, with simple shape and the outside diameter is equal to the height.

Ceramic raschig ring technical data

Spec.	D*H*T (mm)	Surface area (m2/m3)	Free volume (%)	Number per m3	Bulk density (Kg/m3)	Dry Packing Factor(m-1)
Φ 6	6*6*2	789	73	3110000	737	2030
Φ 10	10*10*2	440	70	720000	700	1280
Φ 15	15*15*2	330	70	250000	690	960
Φ 16	16*16*2	305	73	192500	730	784
Φ 25	25*25*2.5	190	78	49000	505	400
Φ 40	40*40*5	126	75	12700	577	305
Φ 50	50*50*5	93	81	6000	457	177
Φ 80	80*80*9.5	90	68	1910	714	234
Φ 100	100*100*10	70	70	1000	700	172
Φ 150	150*150*15	50	68	295	790	142

 

 

2.Ceramic saddle for chemical and petrochemical

Ceramic Saddle is the opening packing with the structure of groove hemicycle, which reduce the cover between the packing and enlarge the space, therefore, the availability of the mass transfer surface will be enhanced efficiently, and it has favorable liquid distributing capability. Saddles are used in two main fields but have different properties depending on the application. One field is the chemical and petrochemical industries and another is in environmental areas such as RTO equipment.

Introduction

Ceramic Saddles are used in two main fields but have different properties depending on their application.

The first field is the chemical and petrochemical industries and the second is in environmental areas such as RTO equipment.

The first saddle is for chemical and petrochemical, the technical data as following:

Chemical composition

Index	Value
Specific gravity(g/cm3)	2.3
Water absorption(%)	<0.3
Acid resistance(%)	>99.6
Max operating temp.(℃)	1100
Porosity(%)	<1
Moh’s hardness(scale)	>6.5
Thermal conductivity(w/m.k)	0.9-1.0
Specific heat(j/kg℃)	850-900

 

Technical data

Spec. (inch)	Sepc. (mm)	W (mm)	H (mm)	L (mm)	T (mm)	Number per m3	Bulk density (Kg/m3)	Free volume (%)	Surface area (m2/m3)
1/4”	6	4.5	4.5	9	1.5	4,050,000	1050	54	1100
3/8”	10	8	8	16	2	1,560,000	900	63	825
1/2”	12	10	10	20	2.5	610,000	780	68	647
5/8”	16	12	12	24	2.5	269,000	700	71	535
3/4”	19	14	14	28	3	146,000	670	75	350
1”	25	21	19	38	4	59,000	670	75	250
1.5”	38	30	30	60	4.5	19,680	580	80	180
2”	50	40	40	80	5.5	8,243	550	79	120
3”	76	57	57	114	9	2,400	530	75	91

 

Dimension

 

 

 

 

 

 

 

 

 

Normal size		Diameter of Deck (mm)	Outside diameter (mm)	Height (mm)	Wall thickness (mm)	Width (mm)
1/4”	6mm	6±2.0	9±2.0	4.5±2.0	1±0.5	4.5±2.0
3/8”	10mm	10±2.0	16±2.0	8±2.0	1.5±0.5	8±2.0
1/2”	12mm	12±1.0	20±1.4	10±1.0	2.0±0.45	10±2.0
5/8”	16mm	16±1.0	24±1.5	12±1.0	2.0±0.5	12±2.0
3/4”	19mm	19±1.5	28±2.0	14±1.0	2.5±0.5	14±2.0
1”	25mm	25±1.5	38±2.0	19±1.0	3.0±0.5	20±2.0
1.5”	38mm	38±2.0	60±3.0	30±1.5	4.0±1.0	30±2.5
2”	50mm	50±2.5	80±4.0	40±2.0	5.0±1.0	40±3.0
3”	76mm	76±4.0	114±4.0	57±.0	9.0±1.0	57±4.0

 

3.Saddles for RTO's

These saddles are mostly used as heat transfer media and are of much higher density and require good high temperature resistance.These saddles are called "Saddle for RTO’s".

In fact, many customers also accept Ceramic Saddle as the use in RTO’s, Since both the saddles have nearly same physical and chemical properties. Such as Olpidurr, LTG, Anguil etc.

Chemical composition for Saddle for RTO’s

SiO2	Al2O3	Fe2O3	CaO	K2O+Na2O
>70%	23-30%	<1%	1-2%	2-4%

Physical properties for Saddle for RTO’s

Index	Water absorption %	Acid-resisting strength %Wt. Loss(ASTMc279)	Firing temperature ℃	Softening point ℃	Density kg/m3
Value	<0.5	<4	1280-1320	>1400	2350

Geometric Properties of Saddle for RTO’s

Nominal size	Approx. weight		Surface area		Void fraction(%)	Packing factor(1/ft)
	lb/cuft	Kg/m3	ft2/ft3	m2/m3
1/2"	45	720	190	623	71.7	200
3/4"	43	688	102	334	73	130
1"	43	688	77	253	73	85
1.5"	40	640	50	164	75	50
2"	36	577	35	115	77.4	37
3"	39	623	28	92	75.5	24

These saddles are made from chemical porcelain and have excellent resistance to

acids except in the case of hydrofluoric acid.

Moisture absorption must beless than half a percent.

The porcelain’s specific gravity is 2.3-2.4g/cm³ and an average heat capacity(between 20℃ and 500℃ of 0.22 cal/g.℃)

Saddle for RTO’ss’softening point is 1400℃ min. And they show good thermal shock resistance during repeated cycling between 20℃ and 820 ℃.

 

 

4.Ceramic pall ring

Ceramic pall ring  is a open-hole ring packing. which height and diameter is same and with 5 ligules toward inside at every floor. Usually, the open surface is 30% of the whole wall surface,this character helps the liquid & gas pass in packing tower pass freely from the windows of the rings.

Ceramic Pall Ring Technical data

Spec.	Surface area (m2/m3)	Free volume (%)	Number per m3	Bulk density (Kg/m3)	Dry Packing Factor (m-1)
Φ 25	220	73	54000	620	565
Φ 38	150	75	13400	570	356
Φ 50	120	78	6800	550	252
Φ 80	75	80	1950	520	146

 

 

5.Ceramic super saddle

Ceramic Super Saddle is improved based on the Ceramic Saddle, having the characteristics of low pressure drop and high mass transfer efficient, it is broadly used in sulphuric acid drying tower and other tower equipment.

Chemical composition

SiO2	Al2O3	SiO2+Al2O3	Fe2O3	CaO	MgO	K2O+Na2O	Other
>69%	15-23%	>92%	<1%	<0.25%	<0.2%	2-4%	<1%

Physical properties

Index	Value
Porosity(Vol%)	1
Specific heat(KJ/Kg)	840-900
Crush strength(N/mm2)	390-420
Specific gravity(g/cm3)	2.3-2.45
Acid resistance(%)	99.98
Firing temperature(℃)	1280 – 1320
Softening temperature(℃)	>1400
Density(Kg/m3)	2300 – 2400
Water absorption(%)	<0.2
Thermal expansion(10-6mm/mm℃)	4.7
Moh’s hardness(Scale)	7 – 8
Comprehensive strength(Newtons)	5600
Shock strength(Kgf.cm/cm2)	1.0 – 1.5

 

Geometric properties

Nominal Size		Approx.Weight		Surface Area		Void Fraction (%)	Dry Packing factor (m-1)
inch	mm	lb/ft3	Kg/m3	ft2/ft3	m2/m3
1"	25mm	40	645	79.5	260	77	570
1.5"	38mm	37.5	600	64	210	78	430
2"	50mm	35.6	570	42.8	140	79	277
3"	76mm	36	580	32	105	77	206

 

 

6.Ceramic cascade ring

Ceramic cascade ring absorbs advantages of short raschig ring and improves pall ring. Height diameter ratio of the ring is 1:2 and taper rolled edge is added to one end. It reduces resistance when the gas goes through the machine bed and increases flow rate. The intensity of the filling is quite high. Due to its structural characteristics, gas and liquid are distributed evenly and contact area of gas and liquid is increased, thus improving mass transfer efficiency.

Size

1”(25mm)、1.5”(38mm)、2”(50mm)、3”(76mm)

 

 

7.Ceramic cross-partition ring

Ceramic Cross-Partition Ring is improved on the basic of Raschig Rings, which add the cross-partition in Raschig Rings. These rings enlarge the surface and improve the transfer efficiency. Usually, being this rings size is large only used in structured packing. At present, It used a lot as the distribution support in the bottom of random tower. 80-150mm ceramic cross-partition rings with the void more than 60% utilized as the support material.

Ceramic Cross-Partition Ring Technical data

 

 

贝尔鞍环Berl saddle rings

 

 

 

Quartz ceramic ring

Quartz ceramic ring is widely used in middle water,running water,solid cultivation,aquatic animals cultivation,potable cultivation,seawater cultivation,fish tank and rearing pond aquatic product cultivation and so on.

Size

Φ 10mm、Φ 16mm、Φ 18mm

 

 

g.三角环Triangular Shapes

 

Size MM(Nominal)	Single	Double	Triangular
A	25 +/- 2	40 +/- 2	50 +/- 3
B	25 +/- 2	25 +/- 2	15 +/- 2
C	15 +/- 2	15 +/- 2

◆ The Character of Triangular Shapes

Quantity (Approx +/- 10% Nos. per M3)	Dumped	94000	50000	25000
Weight (Approx +/- 10% Kg per M3)	Dumped	693	640	7000
Free Space (Approx %)	Dumped	63	72	74
Contact Surface M2/M3 (Approx)	Dumped	243	238	137
Relative Efficiency M2/M3 of free space	Dumped	386	331	185
Relative Scrubbing Capacity M2/M3 x Free Space	Dumped	153	171	101

 

 

h.陶瓷轮环New trans-packing club ring