Corrugated Board production line is comprise of Mill roll stands for medium, liner, Pre-heaters, Single Facers for A-B-C-E flute, conveyor bridge,slitter scorer, gluing machine,cut-offs, and stacker.We can produce the five ply corrugated production line for you.Widths from 1400 to 2200mm, production speeds from 60-150 meters/min.Customer's specific needs catered for by experienced Corrugated Company.We can supply a complete corrugator or individual parts to complement your own line.
A. Mill Roll Stand:5 pcs
1, Max. diameter of reel paper:φ1500mm
2,Expiry Width:1400-2200mm
3,Reel paper lift-lower, clamp, loosen, movement, contraposition operated by motorize.
4, Reel strain control by manual brakes or pneumatic brakes. The finial adopts taper style or bulge style
B. Single face corrugated paperboard machine:2 pcs
1, Design Speed: 80m/min--180m/min
2, Expiry width: 1400mm-2200mm
3, Flute profiles: A,B,C,E etc. available discretionarily.
4, Drive decelerate box adopts oiliness lubricate. Light noise, adopt small gimbal transmission. Separate power.
5, Lift-lower of upper corrugating roller, pressure roller and glue roller are completed by pneumatic control.
6, Cardboard transmitting method adopts vacuum equipment, with wind control. Keep flute profiles stable of the lower-roller in the condition of running up.
7, Axletree of corrugated and pressure roller adopts high temperature resistant lube.
8, Glue parts auto supply glue circularly.
9, The upper-lower corrugating roller are made of high quality chrome molybdenum alloy steel and heat-treatment. The rigidity is HRC55-58o,the surface are whetted.
10, The glue part surface are treated by special mesh snicked and chromeplated.
11,Adopt Electromotion or handle separate glue equipment.
12,Glue part can be running independently or non-independently while stopped. Adopt main motor frequency conversion control.
C. Mulriple Pre-heater:2 pcs
1,Diameter of pre-heater roll:φ600mm、φ800mm、φ900mm、φ1000mm、φ1100mm available
2,Effective width:1400mm-2500mm
3,The surface of the Rolls are polished and plated with chrome.
4,Electric control of the heating area.
5,Butterfly head design ,assuring adequate heating.
6,Simplex, duplex and triplex glue machine are respectively.
2,Effective width:1400mm-2500mm
3,The surface of the Rolls are polished and plated with chrome.
4,Electric control of the heating area.
5,Butterfly head design ,assuring adequate heating.
6,Simplex, duplex and triplex glue machine are respectively.
D. Duplex Gluing Machine:1 piece
1,Designed speed: 100m-200m/min
2,Available width:1400mm-2500mm
3,separate motor driving,frequency conversion control.
4,High precision engraved applicator roll ensure uniform glue application and less glue consumption.
5,Auto-circulating glue feeding system is applied to avoid glue depositing.
6,The preheating device speeds up glue gelling and create a stronger glue bond.
7,Press roll and spring pressure plate are applied as the paper pressing device.
8,Electric ajustment of the figure display of the glue quantity,mannul adjustment of the glue supply.
2,Available width:1400mm-2500mm
3,separate motor driving,frequency conversion control.
4,High precision engraved applicator roll ensure uniform glue application and less glue consumption.
5,Auto-circulating glue feeding system is applied to avoid glue depositing.
6,The preheating device speeds up glue gelling and create a stronger glue bond.
7,Press roll and spring pressure plate are applied as the paper pressing device.
8,Electric ajustment of the figure display of the glue quantity,mannul adjustment of the glue supply.
E. Slitter Scorer With Thin Blade:1 piece
1,Maximum speed: 150m/min
2,Effective width: 1400mm-2200mm
3,Four blades with six lines and five blades with eight lines are available.
4,Frequency converter driving.
5,Motorized lifting and lowering of working station.
6,Thin blade enable clean cutting edge at high speed.
7,Automatic grinding device keeps blade edge sharp all along.Knife grinding meter and frequency can be set according to paper material and slitting conditions.
8,Motorized transverse movement.
2,Effective width: 1400mm-2200mm
3,Four blades with six lines and five blades with eight lines are available.
4,Frequency converter driving.
5,Motorized lifting and lowering of working station.
6,Thin blade enable clean cutting edge at high speed.
7,Automatic grinding device keeps blade edge sharp all along.Knife grinding meter and frequency can be set according to paper material and slitting conditions.
8,Motorized transverse movement.
F. Double decks feeding across:1 piece
1,Design Speed:180m/min
2, Expiry width:1400mm-2200mm
3, Adopt adsorption and strain tighten set,sep up adsorption strain adjusment set,assure stick hard and level off while the cardboard transit heating plank.
4, Electric control install two groups of operation plate,upper and lower bridge can be adjusted arbitrarily.
5, Adopt in-phase electric drive,equiop high,low speed paper stacking set,realize the purpose of transmitting restored single facer corrugated cardboard
G. Cutter:1 piece
1, Max. design speed: 150m/min
2, Expiry width: 1400mm-2200mm
3, Length of cutting cardboard: 500-9999mm, Precision of
cutting cardboard: ±1mm(In steady speed)
4, Transmission system adopts oil pump auto-Cyc lubricate.
5, Exact and adjustable no gap gear assure knife-edge joggle exactly. Incision quality good, beeline
degree high, protect knife.
6, NC. Automatic follow the cardboard transmission speed and assure in-phase.
7, NC. Reserve groups of orders, and auto-complete as the procedure or according as preferential condition, the screen display various production message.
H. Double decks Conveyor bridge:1 piece
1,Designed speed: 200m/min
2,Range of width: 1400mm-2500mm
3,Vacumme suction system is applied, suction tension ajustment device is equipped.
4,Two sets of single face paper take up system, driven by it single facer to ensure synchronized to the speed of single facer.
5,Two sets of single face conveying system, ajustable.
6,Motorized left-right adjustment.
2,Range of width: 1400mm-2500mm
3,Vacumme suction system is applied, suction tension ajustment device is equipped.
4,Two sets of single face paper take up system, driven by it single facer to ensure synchronized to the speed of single facer.
5,Two sets of single face conveying system, ajustable.
6,Motorized left-right adjustment.
I. Paperboard feeding machine:1 piece
1, Max. sheet length: 2500mm
2, Automatic stack and collect cardboard.
3, With electromotion transmit horizontally
4, Vertical meet cardboard adopt wide conveyer belt to transmit
5, The sheets or height of cardboard will be moved out by switch control when reaching request.
J. Computerized stacking machine:1 piece
1,Designed speed: 200m/min
2,Maximum stacking height: 1800mm
3,Maximum stacking length: 3000mm
4,Electro-hydraulic up and down of the lifter, motorized transverse output.
5,Plane delivery belt ensures smooth and tidy piling.
6,Travelling batching to ensure the accuracy of the batching.
7,All the production line is automatically controlled by computer.It can automatically receive and change order and batches with high accuracy in paper counting.
2,Maximum stacking height: 1800mm
3,Maximum stacking length: 3000mm
4,Electro-hydraulic up and down of the lifter, motorized transverse output.
5,Plane delivery belt ensures smooth and tidy piling.
6,Travelling batching to ensure the accuracy of the batching.
7,All the production line is automatically controlled by computer.It can automatically receive and change order and batches with high accuracy in paper counting.
K. Lifter stacker:
1, Produce speed: 150m/min
2, Max. stacking height:1500mm
3, Max. stacking length:3000mm
4, Lifter automatic stack, lift-lower adopt electromotion or hydraulic style available. With electromotion transmission horizontal, steady and rapid.
5, Adopt entire wide conveyer belt with prevent deflection, balanced transmit .
6, Move style batch can ensure the cardboard batch steady and exactly.
7, All transmission,counter,batch and stack of cardboard controlled by PLC, auto-Cyc working.
L. Flat trolley:10 pcs
M. Making glue system
N. Electric system
O. Steam system
P. Pneumatic system