he gutter roll forming machine is an important part for the drainage system for steel structured buildings. The gutter can be inside gutter and outside gutter. Here after comes the Main parameters of the gutter roll forming machine.
Profiles of the Gutter, square gutter
Main Parameter
1) Steel Material: Q235, Prepainted Coil
2) thickness of material: 0.4-0.8mm
3) Feeding Width Max: 300mm
4) Capacity of Decoiler: 5000 kg
5) Inner Diameter of the Coiler: 500-600mm
6) Outer Diameter of the Coiler: 1800mm
7) roll forming steps: abt.15 steps
8) Driving System: Chain Transmission
9) Power of main motor: 3kw，3phases, 380V, 60Hz
10) Reducer: Cycloid Pin
11) Power of Hydraulic cutting Machine: 3kw
12) roll Forming Speed Max: 15m/min
13) Dimension (L*W*H) and Layout:
Manual Decoiler: 1.1m*1.8m*1.2m
Main Machine: 8m*0.8m*1.2m
Tunout Table: 4m*0.6m*0.8m
Process and Features
Manual Decoiler — Guiding — Roll Forming — Length Measuring—Hydraulic Cutting—Runout Table
1. This M/C adopts inner-expansion manual decoiler. The diameter can be adjusted through the adjusting bolt according to the coil’s inner diameter. The operation is quite easy. The decoiling speed is to the main machine’s forming speed.
2. The main frame is structured by welding entire T shape steel. The side stands are welded on the frame, and to clear the stress by vibration in order to maintain the rigidity and stability of the machine.
3. The roll forming rollers are made of GCr15 bearing steel through a series of heat treatment such as forging, distressing anneal, high frequency hardening(the degreed is 8-10mm), backfiring, phosphorization etc. The surface of the rollers can reach the rigidity of HRC58-62. All the forming rollers are process on CNC lathe, by which the accuracy can be granteed.
4. The main shaft is made of 40Cr advanced alloy steel after a series of heat treatment such as high frequency hardening, quenching and tempering etc and processed on lathe, burnishing the surface, wire cutting the channel to make it high accuracy and large capacity.
5. Cut to length is the last process of this machine line. It cuts accurately to any length you set on the PLC. The cutter consists of Hydraulic diver, profiled blades and cutter frame. The blade is made from Cr12 cold punching steel after strict process. It adopts 45 degree staggering cutting. This costs no waste and can hold the cutting profile a good shape. And this cutting is of high accuracy.
6. The machine adopts Siemens PLC, touch screen, Transducer and encoder. The entire electric components are of Schneider or Siemens and of long life.
Grantee and Spare Parts
ONE year Guarantee under normal usage.
The following spare parts will be supplied for free with the machine:
1. Distance Switch: 2
2. Solenoid Valves: 1
3. Air proof Washier For the Oil Cylinder: 1
4. Bearing: 6
5. Chain: 2