All the details of the making machine with this productioin line as follow:
Stage 1. Raw material batching-----Auto
-aggregate batching plant prepqre sand, scree, etc. With required ratio for mixer
-aggregate belt conveyer carry batched aggregate to mixer
-cement silo store cement
-cement screw conveyer carry cement to mixer
-wheel loader carry sand, scree, etc. To batching plant
Stage 2. Concrete mixing------- Auto
-2 concrete mixers Prepare concrete for block making machine
-water scale prepare required amount of water to mixer
-cement scale prepare required amount of cement to mixer
-air compressor open the discharge hole of mixer
Stage 3. Block making ------- Auto
-concrete belt conveyer Carry concrete to storage hopper
-concrete storage hopper Store concrete for block making machine
-2 7U-QT/M block making machines Produce concrete blocks
-hydraulic station provide strong oil pressure power for actions of block making machine
-pallet feeder Provide pallet to block making machine
-block conveyer Carry fresh blocks&pallet out from block making machine
Stage 4. Block curing ---- -Mechanical
-movable stacker stack fresh blocks&paverlayer by layer from block conveyer
-forklift (about 2 sets) Carry blocks&pallet to curing area, then to block storage area
Stage 5. Block cubing--------- -Manual
Stage 6. Pallet returning ------Mechanical
-forklift carry pallets to pallet feeder
Control Systems 2 -- PLC
-PLC control system 1, it controls the working conditions of aggregate batching plant, aggregate belt conveyer, cement screw conveyer,2 concrete mixers, water scale, cement scale, and air compressor.
-PLC control system 2, it controls the working conditions of 2 concrete belt conveyors, 2concrete storage hoppers, 2 hydraulic stations, 2 block making machines, 2 block conveyers, 2 movable stackers, and 2 pallet feeders.
Curing Way Natural Curing II
2 days at curing area, be covered by polythene sheeting under sun treatment, then be moved outside to block storage area for about 10 days before selling
Workers Needed 7-8
1 for wheel loader, carrying sand, scree to batching plant; 1 for material batching, concrete mixing and block making, through operating the control boxes and cabinets; 2 for forklift, moving stacked block&pallets to curing area; 3 for cubing cured blocks together on tray and collect pallets together; 1 for carry cubed blocks to block storage area with forklift, and move pallets to block making machine.
Total Power and Land Space about 105kw and 6300 square metres totally.