The curved section producing is one of the difficult key procedure in the shipbuilding. The NC producing of the proximate matter cold bending has been realized in the Curved Section. It is nearlly all of the dockyards around the world are still at the handworking stage in the hall outside Plate processing in the curved Section. This kind of the technics have the following drawbacks: Low productivity effect, bad working environments, high intensity of labour, unstable products quality etc. These all become the bottleneck of the dockyards. So to realize the Automatic producing of the hall outside Plate is becoming the key to improve the Curved Section producing technique.
Outside Plate producing is the plastometric set, so the bending process would be rebounded, easy to fold deformed. It is so hard to realize the automatic shape up.
After our long-term researchment, discussion, and the testing, using our invented patent”Square Plate Squeeze Head adjustable loose mould plank stuff curve generating device” which has the characteristics of the “could be any surface modeling, large pressing in face, deforming-proof in the plank stuff was being pressed ”. By mass experiments, calculating designing, we invented the Shipping NC Plate Bender which including the Cold Press Plate Bender, Automatic Control Systems, the Laser 3D measuring engine and the feeding equipment.
Shipping NC Plate Bender should be the innovated Automatic shipbuilding magnitude equipment in china. This Shipping NC Plate Bender could make the deck of boat formed automatically according to the mathematical Lofting data, using the special calculating and controlling software. The System could check, calculate, and control automatically in real time. It bears the learning and intelligent function; graphic displayed Control Panel, Abundant UI make the operating convenientlly and visually. For the Shipping NC Plate Bender could realize the Shipping Outside Plate processing automatically, shorten the shipbuilding cycle, improve the shipbuilding quality and the working conditions, reduce labour intensity, improve the productivity effect several ten times. So it is good for the numeralization shipbuilding technical advancement and the competitiveness of the dockyard.
SURELE-6000
Surele-6000 Shipping NC Plate Bender Technical Specification | ||||
Serial No |
Specification Name |
Unit |
Technical Specifications | |
1 |
/Sheet Forming shape |
|
saddle plate, ,veliform Plate etc | |
2 |
Transverse minimum bend radius |
mm |
R2200 | |
3 |
Processing Plate
specification |
Thickness |
mm |
8251425
825Ideal thickness1425 |
Max Breadth |
mm |
2400 | ||
Max Length |
mm |
12000 | ||
4 |
Material proof stress |
N/mm2 |
235345 | |
5 |
Main Pressure
Of the upper die |
KN |
60000 | |
6 |
Each squeeze head cylinder pressure of the upper die |
KN |
280 | |
7 |
squeeze head specification |
mm |
140×140 | |
8 |
upper Die Squeeze Heads Nos |
|
17×13221 | |
9 |
lower die Squeeze Heads Nos |
|
18×14252 | |
10 |
The Adjustable Range of the upper Die Fall Head |
mm |
600 | |
11 |
The Adjustable Range of the lower Die Fall Head |
mm |
400 | |
12 |
data interface |
|
TRIBON /HDSHM
Could link with theTRIBON/HDSHM
shipbuilding System | |
13 |
Shape up
accuracy rating |
mm |
GB/T4000-2005
According with the China shipbuilding quality Standard GB/T4000-2005 | |
14 |
precision of laser ranging |
|
0.5% | |
15 |
Main engine hydraulic system Working Pressure |
MPa |
25 | |
16 |
Total power of motor |
KW |
85 | |
17 |
××
Cold Press Plate Bender
outside measurement (L*W*H) |
mm |
8640×4940×7320 |