Product Values

Reduce man-hour cost: Fully automatic cutting, cutting speed up to 100 meter / minute, greatly improve efficiencies, no work to rule.

Reduce material cost: cutting edge arithmetic applied, high computing speed, high optimization rate, maximum usage of remained materials, scientific cutting scheme

Reduce lead time cost: more than half lead time saved, no dedicated layout design personnel required

Reduce training cost: fully intelligent operation, no trainings required, only 15 minutes to learn full operations.

Reduce maintenance cost: modularized system, only lubrications, and no other maintenances.

Improve product competitiveness: high cutting precision by laser positioning, high product quality, good to develop market, showcase business strengths.

Reduce business problems: freely to cut profiled glass with abundant shapes library, trouble free cutting.

1) compared with foreign products: elaborate manufacturing, proper functionalities, easy operations, high cost effective

 

2) Compared with domestic products: high stability and creative design, simplicity, proprietary technologies, high flexibilities, high integrations, Windows based software, numeric control, laser positioning, high precision.

 

3) Highlights of optimization arithmetic:

A: High optimization rate, 93%+ optimization rate according to different work piece size and raw glass. Different raw glass sizes can be optimized at the same time.

B: Reasonable cutting: Easy to split the work piece.

C: Glass marking: Easy to pick up by marking cutting paths.

D: Import and Export: Import and Export data from or to MS Excel and MS Word, read and save work piece with txt format.

E: Raw glass margin setting: set margin to improve precision.

 

Specifications

1 Cutting Machine

 

 

2 Sheet Feeder

 

 

 

Functional Module

1 Mechanical Subsystem

Bedplate: Imported, water proof and fireproofing (Smoothness ≤±0.20mm/m)

Rack/Guideway: High precision linear motion along X, Y axis

Transmission belt/ Pulley: Decelerate, enlarge torque

Cutting wheel/clamp: Cutting component, hold the wheel

Table: scattered with ventholes, flotation bedplate, covered by black wool blanket

Tool carrier: Pneumatic, cutting pressure adjustable，to obtain optimal cutting for variable glass thicknesses

Conveyer：Flotation bedplate, easy to move glass, reduce workload

Gearing system：X、Y、Z axis equipped with high precision racks, guide way, Japanese AC servo system and imported high resolution coder, reliable, precise, and efficient.

Tool post: tool 360 degree rotation, pneumatic, up and down cutting, cut any polygon, line, and circle, no difficulties any more.

Lubrication: Automatic oiling, oil pressure adjustable

Positioning equipment: Mechanism and laser dual systems (preliminary positioning is by mechanism and precise positioning is by laser scanning to improve cutting precision)

 

 

Electrical Subsystem

PC (Windows XP based) controls directly

2) Voltage: 380V/50HZ，with manostat.

3) Motor: Panasonic servo motor.

4) Controller: American made control Controller/PLC

3、Software

1) Proprietary intellectual property optimization software fully integrated with layout designing and cutting.

2) Abundant profiled shapes library

3) DXF format compatible, AutoCAD and SolidWork files can be imported into the library directly.

4) Input the glass sizes directly, automatically arrange the layout and cut.

5) Auto-correction, cutting precision guaranteed.

6) Origin correction, the origin can be re-defined.

7) Maximum cutting path optimization, shortest cutting length and best cutting speed

8) Multi-language user interface, 15 minutes learning lead time.