Product Main

Specifications

Cut to length 2~6x1600 for light pole
Application: It is for light pole material uncoiling, leveling, cutting, edge slitting and taper slitting process

Technical Parameter and Composed Devices
I. Technical Parameter
1. Thickness of material：2mm-6.0mm for Q235A hot rolled mild steel
2. Width of material：800-1600mm
3. Weight of steel coil：15 tons
4. Inner diameter of steel coil：Φ500mm-Φ750mm
5. Leveling speed：5- 15m/min
6. Number of leveling rollers: 13
7. Leveling rollers diameter : 130mm
8. Tolerance of leveling：≤±2.5mm/m2 (it is base on Q235A hot rolled sheet steel 5mm thickness)
9. Length range for scale： 2000～14000mm
10. Tolerance of cutting length ：±1.5mm (t it is base on 2000mm length plate)
11. Main leveling motor power: 45kw
12. Total power：about 100kw
13. Floor area for machine：about 70000×7000mm (length × width)
14. Total weight: about 57000KG

II.Composed Device
Equipment includes：
1. Material loading dolly car：
UP and down: Hydraulic
Horizontal moving: motorized
Max.loading weight: 15Tons
2. Hydraulic double-head umbrella type decoiler：
Including：Motorized pay off, Motor, reducer,
The chain system takes the shift to rotate. The rotation direction can be clockwise and unclockwise. Rotation speed is changeable.
Open and close: Hydraulic
Max.loading weight: 15Tons
3. Hydraulic guiding-pressing, shovel-head, pinch and feeding device:
It is for taking the end of the steel coil to feeding unit, hydraulic up and press to avoid the steel coil loose.
The two rollers’ rotation feeds the material to leveling unit. The up roller’s up and down: hydraulic
4. Middle rolling way worktable：
5. Guiding unit：
It is for guiding material to avoid the material to side direction. Including：supporting table, guide post, adjusting screw.
6.Leveling unit：
Including：speed adjustable motor, reducer, gearbox, connecting shaft..
The leveling roller are deal with heat treatments, HRC52
Up and down roller total 13. The up roller base’s up and down movement is driven by the motor through worm system.
7. Length measuring unit：
Rotated the encoder sends the length siginal to control system and control the certain length.


 

8. Cutting machine：
Including：Hydraulic swing beam shear Q12Y-6*2000.
9.Sopporting table and slitting unit
The taper shearing machine is base on the rolling shearing principle to cutting the steel sheet. There is dolly in the front of the slitting unit. it is for control the taper cutting degree. Through Changing the base position on dolly to change the taper degree.
Including:

Name

Quantity

1. roller type support table 14m

1

2. Dolly for control taper slitting angle

1

3. Slitting unit

1

4. ball type support table 14m

1


10. Electrical system：
Central control table.
PLC, AC driver inverter have the feature of quick response and good activity，which can effectively control the measuring accuracy and running speed.
11. Hydraulic system：
7．5kw-25L hydraulic station.
Including：hydraulic system is the main part of this production line, and is one of the power sources.
A. Hydraulic system：hydraulic station, valves, oil tank, joint, soft pipe, hard pipe and so on.
B. Parameter：
Hydraulic power：7.5Kw
Rating work pressure：25L/min