I.Machine usage range
This device is three rollers symmetrical mechanical rolling machine. It is used to
Bend steel into drums shape with different diameters. And it is widely used in boiler industry, chemical industry, mine industry, building industry, shipbuilding industry.
II.Main technical parameters
Model Unit W11-20×2500
Max thickness of plate 20mm
Max width of plate 2500mm
Max length of roller 2600mm
Max work ability T20*B2500*Φmin600mm(σs≤245 MPa)
The diameter of up-roller Φ340mm
The diameter of bottom-rollers Φ260mm
The distance of bottom rollers 430mm
Support roller 1 series*4
Rolling speed About 4m/min
Up roller lifting speed About 120mm/min
Electric system 380/50V/Hz
The power of main motor 15kW
The power of vice motor 7.5kW
Remarks: with hydraulic turnover set to put out workpiece
III.Main structure and work principle
A.This machine is symmetrical rolling machine, up roller and then let up and down
rollers do opposite roll to bend steel plate.
B. This machine composed of two parts those are working part welded in whole chassis and moving part. Working part composed of left and right bearing base, one up roller, two bottom rollers (the material of the three rollers is 45#steel and do heat treatment), lifting screw and turbine and other accessory parts. Down rollers drive up roller to move, up roller can do up and down move by height way. Drive part composed of main motor, main speed reducer and other accessory parts.
C. Bottom rollers were drove by main motor through main speed reducer, output spindle of main speed reducer driven to two down rollers by one group gears, the revolve direction of rollers adjusted by main motor.
D. Upper roll lifted by accessory motor through vice speed reducer drive worm and worm wheel mechanism of right/left rolls bearing base. That to let the lifting pole do up and down move.
E. Unloading device is designed to remove the workpiece after drums bended into shape. Before unloading the upper rolls move to up limit position, the balance device on upper rolls ends hit upper rolls ,draw out the spindle of the pin ,then to remove the workpiece.