1.Production Line Introduction:
Color coated plate normally refers to the product of cold rolled or galvanized plate, whose surface is pretreated (degreased, phosphated or passivated), then coated (or rolling printed) a layer of dye and dried up, of whose character can be machined directly. Due to the features of high intensity, high corrosion resistance, easy machining performance and rich color options, etc, it’s broadly applicable to the industries of civil construction, communication, light industries, home appliance, automobile and so on, particularly in civil construction industry, plants, relocatable houses, doors and windows have considerable demands of the plate.
Color coated plate normally refers to the product of cold rolled or galvanized plate, whose surface is pretreated (degreased, phosphated or passivated), then coated (or rolling printed) a layer of dye and dried up, of whose character can be machined directly. Due to the features of high intensity, high corrosion resistance, easy machining performance and rich color options, etc, it’s broadly applicable to the industries of civil construction, communication, light industries, home appliance, automobile and so on, particularly in civil construction industry, plants, relocatable houses, doors and windows have considerable demands of the plate.
2.Processing Flow:
Coiler feeding manually —Ⅰ# & Ⅱ# uncoiler —2-roller pinching machine Ⅰ# —2-roller pinching machine Ⅱ# —head shear — riveter (seam welder suggested) —flatness rolling mill —tension machineⅠ#—steel strip storingⅠ# — tension machineⅡ# —pre-degreasing —rolling brush — degreasing — water washingⅠ# — water washing Ⅱ# — purified water washing —hot air blowing deviceⅠ# —chemical dyer rolling — hot air drying furnace —tension machine Ⅲ# —bending (180degrees)— centering mechanismⅠ#+—1st coat rolling coaster —1st coat solidifying furnace — air blowing device Ⅰ# — 1st coat cooling chamber — hot air blowing device Ⅱ# — centering mechanism Ⅱ# — 2nd coat rolling coaster — 2nd coat solidifying furnace — air blowing device Ⅱ# —2nd coat cooling chamber —hot air blowing device Ⅲ# — tension machine Ⅳ# —centering mechanism Ⅲ# (bending 180degrees) — centering mechanism Ⅳ# —pattern printerⅠ# — pattern printerⅡ# — pattern printer Ⅲ# — 3rd coat rolling coaster — 3rd coat solidifying furnace — filming —air blowing device Ⅲ# — 3rd coat cooling chamber —centering mechanism Ⅴ# — hot air blowing device Ⅳ# — tension machineⅤ# —steel strip storing Ⅱ# — filming —tension machine Ⅵ# — shear —2-roller pinching machine Ⅲ# —servo recoiler — coiler unloading manually.
3.Product and Service Supplying Scope:
Turn-key project contractor, including pre-sale consulting, project planning, process/equipment designing, machinery manufacturing, complete production line installing, equipment commissioning, technique process prescription, operator training, production assisting, post-sale service, and value added service.
In response to various requirements of clients, sufficient mature optimized professional solutions will be definitely proposed. We, JJRS, are always willing to respond your inquiries at anytime and in anywhere.
Raw Material:common or galvanized plate; Line Speed:whole line 15--100m/min
Coiler Weight:3,500-15,000Kg/coiler Coiler OD: φ900-1800mm
Coiler ID:φ508, φ610mm Strip thickness:0.2-1.2mm
Strip Width:600-1250mm Energy requires:oil, LPG, steam & electric power
Color coated plate thickness:
Coating thickness of face: single dry layer adjustable between 10-15μm;
Coating thickness of back: single dry layer adjustable between 5-10μm;
Quality: compliant to the requirements of national standard GB12754/91;
Reeling split: single edge ≤1.0mm.