Product Main

Specifications

 
Zhengzhou Chenghe Machinery Co., Ltd. is located in Zhengzhou, the capital of Henan province, Central China. We are specially dealing with two types of products: The first category includes a variety of special steel forgings and machining parts, representative products are : 1. oilfield stabilizer (finished and the Forged billet), drill pipe, drill collar, pup joint, and all kinds of union, oil casing; 2.  Roller; 3. PQF Mandrel bar 4. non-standard gear, shaft with deep holes ( length up to 12 meters), large motor shaft, engine crankshaft, hydraulic cylinder for mining machinery and other machining products; The second category includes machineries and equipments, the main products are: 1. petroleum solid control equipment, including mud circulation tank, shale shaker, mud cleaner (AIO), centrifugal sand pump, YQ series of gas-liquid separator and other 10 kinds of products; 2. packaging machinery, including transparent film packaging machine, Film Binding Machine, etc..
 
Our products have been exported to Middle East, Europe, India, USA, Southeast Asia etc. countries and districts and mainly used for metallurgy, machinery, petroleum, shipping, chemical and packaging industries.
 
With a perfect quality control system, high standard quality and reliable product performance, timely delivery and excellent after-sales service, Chenghe has won wide acclaim from customers, sincerely welcome customers at home and abroad send enquiries or come to negotiate.
1.    Drill collars
 
Drill collars are manufactured from AISI 4145H or 36CrNiMo4 modified steel, and are supplied in the" as rolled" surface finish condition. Alternative surface finishes can be provided.

Trepanning and Heat treatment :
Drill collars are trepanned and drifted to API Spec 7. Full-length heat-treatment processes ensure that mechanical properties meet or exceed API Spec 7 requirements. A hardness range of 285-341, Brinell Hardness and Charpy gVh notch minimum impact strength of 40 ft-lb at 70OF are guaranteed one inch below the surface.
Connections NC23 NC26and NC31(2 3/8 IF and 2 7/8 IF) have a sufficient steel thickness for machining stress-relief grooves.

Drill collar material and process traceability are maintained from receipt of mill certified raw material to completion of all the manufacturing. Serial numbers are die stamped on bar bidies.

Rigid Inspection Procedures:
We inspect all our drill collars to comply with API standards . These inspections include visual dimensional checks as well as ultrasonic inspections over the entire body of the drill collar.

Cold Rolling:
Drill collar thread roots, as well as elevator recess upper radii, are cold-rolled. Cold rolling creates a compressive recess upper radii stress condition that increases fatigue life by minimizing crack initiation.
 
Phosphate-coated or copper plating:
All connections are phosphate-coated or copper plating to improve resistance to galling.
Slip groove. elevator groove and size :

Our company offers optional slip and elevator recesses to improve handling efficiency and safety. The upper radius of the elevator recess is cold can be used together or separately. Unless otherwise specified, slip and elevator recesses are machined in compliance with API RP 7G guidelines.

Thread protectors:
HUANJIE company offers steel and cast steel and plastic steel thread protectors for its drill stem products.
 
Satand size ,bores and connection for drill collar
Style of connection
OD
ID
Length
mm
Bevel diameter mm
Bending strengthratio
mm
in
mm
in
NC23-31
79.4
3 1/8
31.8
1 1/4
9150
76.2
2.57:1
NC26-35(23/8IF)
88.9
3 1/2
38.1
1 1/2
9150
82.9
2.42:1
NC31-41(27/8IF)
104.8
4 1/8
50.8
2
9150
100.4
2.43:1
NC35-47
120.7
4 3/4
50.8
2
9150
114.7
2.58:1
NC3850(31/2IF)
127.0
5
57.2
2 1/4
9150
121.0
2.38:1
NC44-60
152.4
6
57.2
2 1/4
9150or9450
144.5
2.49:1
NC44-62
158.8
6 1/4
57.2
2 1/4
9150or9450
149.2
2.91:1
NC46-62(4IF)
158.8
6 1/4
71.4
2 13/16
9150or9450
150.0
2.63:1
NC46-65(4IF)
165.1
6 1/2
57.2
2 1/4
9150or9450
154.8
2.76:1
NC46-65(4IF)
165.1
6 1/2
71.4
2 13/16
9150or9450
154.8
3.05:1
NC46-67(4IF)
171.4
6 3/4
57.2
2 1/4
9150or9450
159.5
3.18:1
NC50-67(41/2IF)
171.4
6 3/4
71.4
2 13/16
9150or9450
159.5
2.37:1
NC50-70(41/2IF)
177.8
7
57.2
2 1/4
9150or9450
164.7
2.54:1
NC50-70(41/2IF)
177.8
7
71.4
2 13/16
9150or9450
164.7
2.73:1
NC50-72(41/2IF)
184.2
7 1/4
71.4
2 13/16
9150or9450
169.5
3.12:1
NC50-77
196.8
7 3/4
71.4
2 13/16
9150or9450
185.3
2.70:1
NC50-80
203.2
8
71.4
2 13/16
9150or9450
190.1
3.02:1
6 5/8REG
209.6
8 1/4
71.4
2 13/16
9150or9450
195.7
2.93:1
NC61-90
228.6
9
71.4
2 13/16
9150or9450
212.7
3.17:1
7 5/8REG
241.3
9 1/2
76.2
3
9150or9450
223.8
2.81:1
NC70-97
247.6
9 3/4
76.2
3
9150or9450
232.6
2.57:1
NC70-100
254.0
10
76.2
3
9150or9450
237.3
2.81:1
8 5/8REG
279.4
11
76.2
3
9150or9450
266.7
2.84:1
 
Mechanical Property
TTT
Yield strength 0.2Mpa
Tensile strength bMpa
Elongation 4%
Hardness(Brinell)
IMPACT &#118alue(CHAPPY-V)
mm
in inch
79.4-171.4
3 1/8-6 3/4

 
758

965
13
285-341
54
177.8-279.4
7-11
689
930
 
STRESS-RELIEF SIZES FOR CONNECTION
Style of connection
Length of inner thread shoulder face to last thread scratch Lx
1.59mm
Diameter of inner thread cylinderDcb

+0.40,-0mm
Taper of area behind inner thread cylinder
20.83mm/m
Diameter of outer thread groove
DRG+0,-0.79mm
Length of alternative inner thread shoulder face to stress-relief groove LRG +0,-3.18mm
NC35
82.6
82.15
166.67
82.15
85.73
NC38(3 1/2IF)
88.9
88.11
166.67
89.30
92.08
NC44
101.6
101.60
166.67
106.36
104.78
NC46(4IF)
101.6
106.76
166.67
109.93
104.78
NC50(4 1/2IF)
101.6
117.48
166.67
120.65
104.78
NC56
114.3
121.84
250.00
134.14
117.48
NC61
127.0
132.95
250.00
149.25
130.18
NC70
139.7
152.00
250.00
171.05
142.88
6 5/8REG
114.3
134.14
166.67
137.72
117.48
7 5/8REG
120.7
133.35
250.00
162.72
123.83
8 5/8REG
123.8
149.25
250.00
184.94
127.00
 
2. Non-magnetic drill collars

Materials of the Non-magnetic drill collars are from chrome manganese, low carbon alloy obtained by combining a proprietary chemical analysis and a rotary hammer process. The material is resistant to stress corrosion cracking, with high machine ability and no tendency to galling.

magnetic permeability (when MPS=1

 
 105/4Nm)
relative max:1.010 average: Ur >=1.005
magnetic field gradient (hot spots)
max: B 0.05micro tesla/100mm

The non-magnetic drill collars exhibit the mechanical properties indicated below along their entire length. The table is derived from test samples of steel taken from a point 1± below the surface.

3.Spiral drill collars
Spiral grooves let mud circulate freely around the drill collar to equalize pressure and prevent a seal from forming. The reduces the occurrence of differential pressure sticking Spiral prevents differential sticking without spiral. Spiral collars are wide used because of their maintenance features. The special grooves decrease the volume of the contact between the well side and the pipe, it leads to the decrease of the "tack" of the pipe and to turning of the drill pipe string. The weight of round drill collars will be reduced approximately 4-6% by spiral conversion.
 
4.Kellys
We can offer square and hexagonal kellys are available up to 46 feet long. Our kellys are made from AISI 4142H-4145H modified alloy bars that are quenched and tempered full length. A hardness range of 285 to 341 BHN and a minimum impact &#118alue of 40ft-lbs are maintained one inch below the surface at room temperature. All ends and center drive sections-trepanned to provide true bores. They are drifted to API specifications, and all connections are machined. Kellys are stamped with the API monogram, where applicable.
 
size and type of square kelly (in):
Kelly Size
Length of Drive Section
m
Length Overall
m
Drive Section
 
Standard
LD
Optional
LD
Standard
L
Optional
L
Across Flats
DFL
Across
Corners
EC
Across
Corners
DCC
Radius
RC
Radius
RCC
Min. Wall ECC.Boret
 
 
63.5
(2 1/2)
11280
 
12190
 
63.5
83.3
82.55
7.9
41.3
11.43
 
76.2
(3)
11280
 
12190
 
76.2
100.0
98.43
9.5
49.2
11.43
 
88.9
(3 1/2)
11280
 
12190
 
88.9
115.1
112.70
12.7
56.4
11.43
 
108.0
(4 1/4)
11280
15540
12190
16460
108.0
141.3
139.70
12.7
69.9
12.07
 
108.0
(4 1/4)
11280
15540
12190
16460
108.0
141.3
139.70
12.7
69.9
12.07
 
133.4
(5 1/4)
11280
15540
12190
16460
133.4
175.4
171.45
15.9
85.7
15.88
 
133.4
(5 1/4)
11280
15540
12190
16460
133.4
175.4
171.45
15.9
85.7
15.88
 
(Continue)
Kelly Size
Upper Box Connection
Lower Pin Connection
Inside
Diameterd
size and style LH
OutsideDiameter
Bevel Diameter
Size and Style
Outside
Diameter
DLR
Length
LL
Bevel Diameter
DF
Standard
Optional
Standard
DU
Optional
DU
LU
DF
DF
63.5
(2 1/2)
(6 5/8)REG
(4
1/2)REG
196.9
146.1
406.4
186.1
134.5
NC26
(23/8IF)
85.7
508
82.9
31.8
76.2
(3)
(6 5/8)REG
(4
1/2)REG
196.9
146.1
406.4
186.1
134.5
NC31
(27/8IF)
104.8
508
100.4
44.5
88.9
(3 1/2)
(6 5/8)REG
(4
1/2)REG
196.9
146.1
406.4
186.1
134.5
NC38
(31/2IF)
120.7
508
116.3
57.2
108.0
(4 1/4)
(6 5/8)REG
(4
1/2)REG
196.9
146.1
406.4
186.1
134.5
NC46
(4IF)
158.8
508
145.3
71.4
108.0
(4 1/4)
(6 5/8)REG
(4
1/2)REG
196.9
146.1
406.4
186.1
134.5
NC50
(41/2IF)
161.9
508
154.0
71.4
133.4
(5 1/4)
(6 5/8)REG
 
196.9
 
406.4
186.1
 
5 1/2FH
177.8
508
170.7
82.6
133.4
(5 14)
(6 5/8)REG
 
196.9
 
406.4
186.1
 
NC56
177.8
508
171.1
82.6
size and type of hexagonal kellys (in):
Kelly Size
Length of Drive Section
m
Length Overall
m
Drive Section
 
Standard LD
Optional LD
Standard L
Optional L
Across Flats DFL
Across Corners EC
Across Corners DCC
CC
Radius RCC
Min. Wall ECC. Boret
 
 
76.2
(3)
11280
 
12190
 
76.2
85.7
85.73
6.4
42.9
12.1
 
88.9
(3 1/2)
11280
 
12190
 
88.9
100.8
100.00
6.4
50.0
13.3
 
108.0
(4 1/4)
11280
15540
12190
16460
108.0
122.2
121.44
9.9
60.7
15.9
 
133.4
(5 1/4)
11280
15540
12190
16460
133.4
151.6
149.86
9.5
75.0
15.9
 
133.4
(5 1/4)
11280
15540
12190
16460
133.4
151.6
149.86
9.5
75.0
15.9
 
152.4
(6)
11280
15540
12190
16460
152.4
173.0
173.02
9.5
86.5
15.9
 
152.4
(6)
11280
15540
12190
16460
152.4
173.0
173.02
9.5
86.5
15.9
 
 
5. Integral heavy weight drill pipes
 
Integral heavy weight drill pipe is manufactured from AISI 4142H-4145H modified drill collar material according to SY/T 5146-1997,thick-walled pipe called integral heavy weight drill pipe was developed to provided a gradual transition from the heavy drill collars to the relatively light weight drill pipe. This intermediate weight pipe has a wall thickness of approximately,and helps prevent stress concentration at the top of the drill collars. It also allows you to drill at higher rpms, reducing torque and differential pressure sticking. It is intended primarily for directional drilling. Because it bends easily, it simplifies directional control and minimizes connection fatigue problems common to high angle or horizontal drilling. The reduced number of pipe failures and increased drill stem service also make it appropriate for some straight-hole applications.
Size
Outside Diameter C
Inside Diameter E
Connection
Body
Single of Weight
 
Type
Outside Diameter
Bevel edge Of pin and box shoulder DFmm
Upset Section Size
 
Central Section Dmm
End Section Bmm
 
mm
in
mm
in
 
I Type
 
ZH-JZ55-51/2FH-I
139.7
5 1/2
5 1/2FH
92.1
3 5/8
170.7
152.4
144.5
730
 
ZH-JZ50-NC50-I
127.0
5
NC50(4 1/2IF)
76.2
3
154.0
139.7
130.2
700
 
ZH-JZ45-NC46-I
114.3
4 1/2
NC46(4IF)
71.4
2 13/16
145.3
127.0
117.5
585
 
ZH-JZ35-NC38-I
88.9
3 1/2
NC38
52.39
2 1/16
116.3
101.6
92.1
370
 
II Type
 
ZH-JZ50-NC50-II
 
 
NC50(4 1/2IF)
165.1
6 1/2
154.0
139.7
130.2
945
 
ZH-JZ45-NC46-II
 
 
NC46(4IF)
158.8
6 1/4
145.3
127.0
117.5
790
 
Integral heavy weight drill pipe
 
 
Mechanical Property
Yield strength Ò0.2
Tensile strength Òb

Elongation

 

4(%)
Hardness(Brinell)
IMPACT &#118alue(CHARPY-V)
758
964
13
285--341
54
6. Tri-spiral heavy weight drill pipe
 
We developed tri-spiral heavy weight drill pipe for applications where standard heavy weight drill pipe can fail-extended reach or horizontal drilling. tri-spiral heavy weight drill pipe features more weighter joint and better hole cleaning characteristics than standard heavy weight drill pipe, providing optimum performance in severe drilling conditions.
Tri-spiral integral heavy weight drill pipe is designed to handle maximum stress to save time and reduce drilling costs, especially in tough drilling environments.
 
Tri-spiral Integral heavy weight drill pipe
Size
Outside Diameter C
Inside Diameter E
Tool Joint
Pipe
Single of Weight kg
Type
Outside Diameter A
Bevel edge Of pin and box shoulderDFmm
Upset Section Size
mm
 
 
 
 
in
in
 
I Type(<9300mm>)
ZH-LJZ55
139.7
5 1/2
92.1
3 5/8
5 1/2FH

177.8

 

184.2
7
7 1/4
170.7
152.4
144.5
850
ZH-LJZ55
127.0
5
76.2
3
NC50(4 1/2 IF)
165.1
168.3
6 1/2
6 5/8
154.0
139.7
130.2
735
ZH-LJZ55
114.3
4 1/2
71.4
2 13/16
NC46(4IF)
158.8
6 1/4
145.3
127.0
117.5
615
ZH-LJZ55
88.9
3 1/2
52.39
2 1/16
NC38(3 1/2IF)
120.7
4 3/4
116.3
101.6
92.1
375
 
7. Drill system accessories
 
pup joints:
We can provide any type of pub joints using the same material as our drill collars. All connections are phosphatecoated to improve resistance to galling. Standard lengths are 5 ft,10 ft, 15ft, and 20ft,additional sizes are available upon request.Integral pub joints have the same properties in tensile, yield and torsional strength as compared with S-135 which has the same ID , all products are conformed with API Specification.
 
Lift subs and lift plugs:
Lift subs and lift plugs are manufactured to the same specifications used for drill collars.
(A) lift plug plate diameter approximately 2±larger than drill collar diameter.
Lift subs can be ordered with top connection
 
Rotary subs:
Rotary subs are available in standard lengths of 36”or 48”. Rotary subs are manufactured from drill collar material trepanned and drifted to API Spec 7 requirements. Include Kelly saver sub, straight OD subs and reduced section.
 
8.Tool joint
 
Tool joint are turned, bored and faced prior to heat treatment by the Quench and temper process to produce a uniform microstructure, high ductility, and other mechanical properties in accordance with API specifications. The heat treatment is done under controlled atmophere for consistent quality. The tensile and impact properties are verified by destructive testing of a tool joint representing each process batch, every tool joint is subjected to wet magnetic particle inspection,
both transverse and longitudinal, to insure the absence of defects.

Threads are precision machined on CNC lathes. All connections are 100%inspected for thread parameters and phosphatized or copper plating for antigalling treatment.
9. Drill Pipes
Drill Pipe Size
Size
Weight Designation
Calculated Plain-End Weight
Outside Diameter
Grade
Wall Thickness
Upset Ends. For Weld-on Tools Joint
Lb/ft
kg/m
in
mm
In
mm
2 3/8
6.65
6.26
9.32
2.375
60.3
E,X,G,S
0.280
7.11
EU
2 7/8
10.40
9.72
14.48
2.875
73.0
E,X,G,S
0.362
9.19
IU or EU
3 1/2
9.50
8.81
13.12
3.500
88.9
E
0.254
6.45
IU or EU
3 1/2
13.30
12.31
18.34
3.500
88.9
E,X,G,S
0.368
9.35
IU or EU
3 1/2
15.50
14.63
21.79
3.500
88.9
E
0.449
11.40
IU or EU
3 1/2
15.50
14.63
21.79
3.500
88.9
X,G,S
0.449
11.40
EU or IEU
4
14.00
12.93
19.26
4.000
101.6
E,X,G,S
0.330
8.38
IU or EU
4 1/2
13.75
12.24
18.23
4.500
114.3
E
0.271
6.88
IU or EU
4 1/2
16.60
14.98
22.31
4.500
114.3
E,X,G,S
0.337
8.56
EU or IEU
4 1/2
20.00
18.69
27.84
4.500
114.3
E,X,G,S
0.430
10.92
EU or IEU
5
16.25
14.87
22.15
5.000
127.0
X,G,S
0.296
7.52
IU
5
19.50
17.93
26.71
5.000
127.0
E
0.362
9.19
IEU
5
19.50
17.93
26.71
5.000
127.0
X,G,S
0.362
9.19
EU or IEU
5
25.60
24.03
35.79
5.000
127.0
E
0.500
12.70
IEU
5
25.60
24.03
35.79
5.000
127.0
X,G,S
0.500
12.70
EU or IEU
5 1/2
21.90
19.81
29.51
5.500
139.7
E,X,G,S
0.361
9.17
IEU
5 1/2
24.70
22.54
33.57
5.500
139.7
E,X,G,S
0.415
10.54
IEU
6 5/8
25.20
22.19
33.05
6.625
168.3
E,X,G,S
0.330
8.38
IEU
6 5/8
27.70
24.21
36.06
6.625
168.3
E,X,G,S
0.362
9.19
IEU
 
Tensile
Group
Grade
Yield Strength
Tensile Strength
Elongation, Min.Percent in 2 in. (50.80mm)%
Minimum
Maximum
Minimum
psi
Mpa
psi
Mpa
psi
Mpa
1
E-75
75000
517
105000
724
100000
689
See footnotea
3
X-95
95000
655
125000
862
105000
724
See footnotea
G-105
105000
724
135000
931
115000
793
See footnotea
S-135
135000
931
165000
1138
145000
1000
See footnotea