The CFB130 CNC Floor type horizontal boring & milling machine is a top-grade numerical control machine tool with independent intellectual property right, is developed by our company via a modular method through borrowing ideas from advanced technologies at both home and abroad and carrying out computer three-dimensional moulding and finite element analysis. It can work together with related accessories to carry out part milling, drilling, boring, tapping, thread processing and multi-procedure processing for two-dimensional and three-dimensional curved surfaces.
Ⅱ. Structural Features
2.1 Big basic parts such as the lathe body, the columns, the slide carriage, the headstock, and the back tail barrel are all high-strength resin bonded sand iron castings and receive two times of heat ageing treatment.
2.2 The Main Shaft: the main shaft consists of a boring shaft and a milling shaft with an imported main shaft bearing. The main drive system, which integrates an AC servo motor and two-stage mechanical gear shift, enables stepless speed regulation.
2.3 The Material Forming the Main Shaft: 38CrMoAlA. The surface of the main shaft undergoes nitrogen treatment and finishing with a hardness of above HV900.
2.4 The Guide Rails: a Schneeberger MR heavy-duty roller straight line guide rail made in Switzerland is adopted for X-direction guide rail, a sticking slide rail for Y,W-direction guide rail. All items of slide rail are the sliding rail, X-direction chosen for the whole or part steel guide rail.
.2.5 The Feed Mechanism: the feed mechanism, which adopts X, Y,Z, W coordinate feeding modes, is driven by an AC servo motor. The mechanism consists of a reduction box and a preload ball screw cut pair. The screw nut is a double-nut structure with an adjustable gap.
2.6 The Balancing Mechanism: the headstock adopts a counterweight balancing device with two-point suspension, double-guide and rollers.
2.7 The Hydraulic System: famous brand hydraulic elements with their mounting size meeting international standards are adopted.
2.8 The Lubrication System: the X,Y,Z,B,W coordinate guide rails and the ball screw nut pair are lubricated by an automatic lubrication device with set time and fixed quantity; a main shaft transmitting gear and a bearing thereof are lubricated by circulating cooling oil; and the main shaft bearing and the screw bearing are lubricated by grease.
2.9 The Electric System: a SIEMENS840D system is adopted. The system, which adopts six-shaft control and free four-shaft interlock, can carry out control and management of the tool shed and optional gauge head.
2.10 The detecting element: the X , Y axes adopt grating rules and B axis adopts grating circular to form fully closed loop position detection; and the W axis adopts a coder to form semi-closed loop position detection.
Ⅲ. Coordinate Definition
The coordinates are defined as follows:
3.1 The transverse movement of the column and the slide carriage on the lathe body: X axis
3.2 The up-and-down movement of the headstock on the column: Y axis
3.3 Axial travel of boring axis: W axis
3.4 The longitudinal shift of the front-mounting table: V axis
3.5 The swiveling of the table: B axis
3.6 The slider travel of fixed facing head: U axis
Ⅳ.Main specifications
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Type
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CNC Floor Type Boring& Milling Machine 130
(CFB130)
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Specifications
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Spindle diameter
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130mm
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Diameter of milling spindle
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221.44mm
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Spindle speed
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10-2000r/min
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Spindle taper
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ISO50 7:24
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Power of Spindle motor
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22/30kw
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Shank
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DIN69871A
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Pull stud
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LDA-50
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Cross travel of column X
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4000mm
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Vertical travel of spindle head Y
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3000mm
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Axial travel of spindle W
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800mm
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Rapid traverse
X Y
W
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10000 /6000
5000mm/min
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Feedrate
X Y
W
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1-5000mm/min
1-3000mm/min
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Spindle torque
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3000Nm
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Torque of milling spindle
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3500Nm
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Feed resisting force X,Y, W
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25000N
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Positioning accuracy X, Y
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±0.015/1000mm
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Repeatability X Y
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±0.01mm
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CNC system
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840D
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Weight
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40000kg
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Ⅴ. SIEMENS 840D and 611D Digital SERVO.
5.1 Hardware Accessories:
u OP012 control panel and 12.1″LCD color display.
u Siemens standard machine control panel
u Siemens B-MPI LCD handheld control unit
u Full-featured CNC keyboard.
5.2 CNC system function:
u With the acceleration of impact limit.
u Programmable acceleration.
u Synchronization operation(SYNACT).
u Direct or indirect measuring system switches, and then ensure the ability to judge the breakdown.
u Prediction function(Look Ahead)and Dynamic feed-forward control will be to realize the frequent motion control with high-speed operation.
u Use FRAME to realize coordinate transformation and cant processing.
u Follow method.
u Advanced contour collision detection.
5.3 Compensation function:
u Screw pitch error compensation
u Measuring system error compensation.
u Reverse backlash compensation.
u After quadrant error compensation.
u Sag compensation.
5.4 Security protection function:
u Security function always monitoring measurement circuit, overheating, battery, voltage, memory, and limit switch, fan monitoring and an EPROM
u Workspace limit
u Limit switches monitoring
u Soft limit and hard limit switches
u Position monitoring
u Zero speed monitoring
u Clamping monitoring
u Contour monitoring
u Spindle monitoring
u interface, PLC, NC with text display diagnosis function
5.5 Operating mode
u AUTOMATIC
u JOG Manual
u - Hand wheel selection
- Metric / inch
- Reference point return
- Incremental feed
- Manually set the zero offset
- Manually set the tool offsets
- TEACH IN interactive programming
- MDA manual data entry
- Metric / inch
- Reference point return
- Incremental feed
- Manually set the zero offset
- Manually set the tool offsets
- TEACH IN interactive programming
- MDA manual data entry
5.6 NC Programming
- Meet the DIN 66025 standard, with advanced programming features user-friendly program editor
- Drilling, turning, milling canned cycle process
-G code programming
- Programming and calls subroutine
- Polar coordinates
- Incremental / absolute coordinate programming
- Direct Programming radius
- Scaling function
- Enter and leave the smooth contours of the surface trend
- Metric, inch size or mixed sizes
- Enhanced Parameter Programming
- Programming and processing can be performed simultaneously
- The program features graphic simulation
- Dynamic block buffer (FIFO)
- Configurable number of zero offset
-268K bytes (maximum 1.5 megabytes) user memory (RAM), it can be used for part program, tool offset and compensation
5.7 Screen
- Chinese / English bilingual switch at any time
- Screen Saver
- displaying Simple text of operation status
5.8 Data Communication
-RS232 (V.24) TTY common user interface
- Standard USB Interface
- Ethernet card
- Drilling, turning, milling canned cycle process
-G code programming
- Programming and calls subroutine
- Polar coordinates
- Incremental / absolute coordinate programming
- Direct Programming radius
- Scaling function
- Enter and leave the smooth contours of the surface trend
- Metric, inch size or mixed sizes
- Enhanced Parameter Programming
- Programming and processing can be performed simultaneously
- The program features graphic simulation
- Dynamic block buffer (FIFO)
- Configurable number of zero offset
-268K bytes (maximum 1.5 megabytes) user memory (RAM), it can be used for part program, tool offset and compensation
5.7 Screen
- Chinese / English bilingual switch at any time
- Screen Saver
- displaying Simple text of operation status
5.8 Data Communication
-RS232 (V.24) TTY common user interface
- Standard USB Interface
- Ethernet card

