Company Index on m.ecvv.com

Specifications

Specification:

Rack(four axis manipulator) Model: SR3030S-100		servo motor drive, embedded industrial computer control
		Outline dimension: 655mm× 725mm× 757mm
XY axis moving range		X=300mm Y=300mm
ZR axis moving range		Z=100mm R=360º
The highest speed	X, Y axis PTP	500mm/sec
	Z axis PTP	250mm/sec
	R axis PTP	600º /sec
	XY axis CP	500mm/sec
	XYZ axis CP	250mm/sec
Memory capacity		512MB above(MB100, 000 soldering points per MB)
Position accuracy		0.01mm
Repeatability precision		± 0.02mm
Weight		60Kg
Power		300W
Air pressure		4～5kg/cm²
Application range of solder wire		Ф0.3mm~Ф1.6mm
Soldering parameter		Soldering parameter: 8 groups (Point soldering: 4sets; Sliding soldering: 3 sets, Cleaning: 1 set
Soldering temperature set range		0-500℃
Temperature control accuracy		± 1℃

Function & Features /Choice basis:

	Four/five axis four axis manipulator, all adopt servo drive and advanced motion control algorithm, greatly improve the positioning precision and repeat precision of end effectors (soldering tip), and locate accurately for any soldering point in 3D spatial

	Adopt soldering embedded industrial computer control, Windows CE opera soldering system, online and off-line programming, networking homework, remote connect with the PC, support SPC (statistical process control), thoroughly record production information and opera soldering log, at most 8G storage capacity, can choose single point/single/circulation solder homework. ;

	Simple programming way, can direct input solder coordinates, implement soldering online/offline programming, reappear soldering point coordinates. Demonstration teaching programming operation is convenient, can guide demonstration teaching pendant solder end (head movement) reach 3D space arbitrary solder position, to opera soldering personnel have no special technical and professional requirements, achieving edit operation of humanization

	Flexible and varied soldering way, while support soldering point solder and slide solder, all the process parameters can be to set by the customer, in order to adapt to all kinds of difficult solder assignments and micro soldering process, all solder parameters may accompany solder coordinates applications and preservation achieve the flexibility of soldering assignments

	Soldering iron group can adjust in any arbitrary angle, the R axis which controls solder iron set can rotate 360 degrees. According to different pad and components to freely set solder feeder time, Preheat soldering time and soldering time, . which accomplish a complex soldering aircraft of variety soldering of one plate, and diversify solder assignments.

	External I/O interface can accomplish real-time control of the peripheral devices. Besides, Intelligent control system, perform error alarm, high-speed motion shockproof, and other functions. Intelligent control programs automated and intelligent soldering process

	The SMARTER soldering robot is applied to point soldering and slide soldering, support for in aerospace, automotive electronic product, which suitable for complicated circuit board, special electronic products mixed solder, and is well deserved to rival with Japan robot, is solder robot of China' s first brand.

Assembly item:

No.	Name	Model	Equipment description
1	Rack( four axis manipulator)	S3030S	Standard
2	Teaching pendant	TP001	Standard
3	Temperature controller	TAICHI I/TAICHI II	TAICHI I/TAICHI II Optional
4	Solder feeder	SF001/SF002	SF001/SF002 Optional
5	Solder iron set	IS001/IS002	IS001/IS002 Optional
6	Solder tip		Select one or custom-made
7	Image pickup display module		Additional order

Temperature controller:

Touch screen operation can set 8 groups of soldering parameters (4 groups of point solder, 3 group of slide solder, 1 group of cleanness) and read and by embedded industrial computer and store all the soldering parameter.

1, The temperature controller can composite with solder feeder, Solder iron set and footswitch to be a simple soldering equipment.

2, The temperature controller can composite with solder feeder, Solder iron set and four or above axis manipulator to be a soldering robot

Temperature controller specification
Item	TAICHI Ⅰ	TAICHI Ⅱ
Output power	AC100V-240V	AC85V-265Vz
Feed/back solder motor	Feeder
Solder wire range	Ф0.3-1.6mm
The application item of Solder iron set	IS001/IS002	IS003/IS005
Power of solder iron	100W	100W
Y axis cylinder trip of soldering iron	10mm
Soldering condition	101-104(point solder)
	201-203(slide solder)
	100(cleanness)
Soldering parameter	The first stage of solder send length 0-99.9mm:
	The first stage of solder send speed 0.1-90.0mm/s
	The first stage of solder back length 0-99.9mm
	The first stage of solder back speed 0.1-90.0mm/s
	Preheat soldering time: 0-99.9s
	The second stage of solder send length 0-99.9mm
	The second stage of solder send speed 0.1-90.0mm/s
	the second stage of solder back length 0-99.9mm
	The second stage of solder back speed 0.1-90.0mm/s
	Preheat soldering time: 0-99.9s
	The third stage of solder send length: 0-99.9mm
	The third stage of solder send speed 0.1-90.0mm/s
	The third stage of solder back length 0-99.9mm
	The third stage of solder back speed 0.1-90.0mm/s
Temperature control way	forward control +PWM+PID
Interval time	1ms
Temp. set range	0-500℃
Communication way	RS232(store soldering parameter by soldering robot)
Dimension	110(W)ⅹ200(D)ⅹ250(H)
N. W	4.2Kg	3.8Kg

Solder feeder:

Adjustable solder feeder machine, with accurate screw control and assistant solder feeder function.

Solder cutter function: Avoiding splash under the high temperature.

When feeding solder, the notching blade press a small hole on solder, in order to decrease the solder explode leaded by flux under the high temperature and guarantee the cleanness soldering part.

Solder feeder specification
Model	SF001	SF002
Item	DC24V	DC24V
Solder feed motor	step	step
The application range of solder	Ф0.5-Ф1.6mm	Ф0.3-Ф1.6mm
Solder cutter function	with	without

soldering iron set:

Cassette Solder iron set, which can replace variety of soldering tip flexibly and puff Nitrogendirectly.

1, Soldering tip with accurate position function and can precisely alignment with solder wire.

2Solder tube can adjust in horizontal and vertical flexible

3, Solder iron set can adjust in arbitrary Angle and direction.

4, Cooperate with manipulator. Solder iron set can rotate 360 degrees

Solder iron set specification
Model	IS001	IS002
usage	point solder	slide solder
Cylinder trip	10mm	10mm
Soldering tip model	DSC	Selective
Soldering tip power	100W	100W

Soldering tips series: 1, High precise thermocouples located in the head of solder tip. so it can detect the micro temperature change of soldering tip in the first time;
2, Reach 300℃ in 6 sec;
3, Cassette design soldering tip is easy to change and install;
4, Variety soldering tip , meet different soldering condition.