2.Process Flow

Decoiling--Feeding--Forming—cutting—Production—off-discharging

3Decoiler

3.1Coil inner diameter:508±30mm

3.2Max coil width:1000-1200mm

3.3 Carrying capacity:5000kg

 

 

 

4.Forming Device

4.1Shaft material:45# steel finish machining;soild shafting,Roller diameter:70mm

4.2Roller Material:45# steel,rough finish by common lathe,finish machining by CNC lathe,polishing,platining hard chrome

4.3Axis of roller:13rows

4.4Chains transport: 1inch chain

4.5Forming Speed:3-5m/min

4.6Main motor power:4kw 4# reducer speed ratio 1:59

4.7Mid-plate thickness:14mm

4.8Dimension:7.5m(length)*1.5m(width)*1.2m(height)

4.9Total weight:about 4.5Ton

4.10Frame of structure:300 channel steel

 

5.Cutting Device

5.1Hydraulic shearing

5.2Blade material:Cr12 steel ,coarse grinding,heat treatment,finish grinding.wire-electrode cutting. 

5.3Cutting system:Adopt hydraulic drive,automatic cutting after forming,no distorting and wasting,high level safety factor.

5.4Diameter of hydro-cylinder:80mm,route:100mm

6.Controlling System

Adopt industry transducer PLC controlling system

 

Brand name:Mitsubshi

Made in Japan

Computer control length and pics. tolerance±3mm.

 

7.Rotray encounter

 1pic

8.Hydraulic pump station

 

power:4kw

9.Stacker

3 meter