DY annual 100000m3 AAC plant
1.lastest Germany AAC cutting technology
2.notable profit return
3.whole machine life service
1.lastest Germany AAC cutting technology
2.notable profit return
3.whole machine life service
DY annual 100000m3 capacity AAC plant explanation
Overview
1, Design qty Annual capacity of 100,000 CBM autoclaved aerated concrete production line.
2, First step building scale Annual capacity of 100,000 CBM autoclaved aerated concrete block line.
3, Choice of Main machine 4.2m cutting process of turning in air, diameter:2m and length:31.5m autoclave.
4, Character of deign Material store is big, production line adopt fixed casting, focus control, electric load measuring, mechanical cutting.
5, Design thinking industrial art easy and smooth, investing less, The factory use big room, wide and bright, and easy to management and beautiful.
6, Aera of Aac line 20,000 sqm more or less.
7, Aera of Aac line building 2,500 sqm more or less.
8, Power of equipment 450 kw more or less.
9, Weight of equipment 550 mt more or less.
10, Recycling period of each mold 4.5-5min.
Conditions of building a DY 100000m3 annual capacity AAC plant
A.Choice of DY AAC Factory Address
Conveninent communication roads,surrounding without crowded apartment,water and electricity is convenient and available.
B.Guiding Ideology for DY AAC Plant
Choice of mature technology and equipment.Consider advanced mechanical automatic technology to ensure the stability and reliability of the AAC plant,to fit for the surrounding of the middle enterprises of economic developing aera,seeking for less investment,reducing the construction period to build the factory,fighting for earlier completion of building the AAC factory and going into operation as soon as possible.
C.Building Project
1. the aera of factory will be over18,000sqm to fit for later upgrading and transform.
Main aera: ball mill room:10M×5M×6M (sand milling), 8M×5M×6M (lime milling)
Main factory building room: 50M×36M×7M, three floors building of charging mixture: 12M×6M×3.5M ×3 floor;
Boiler room:12M×6M×5M. make the final decision of actual space.
2. to have the material yard, finished products yard. producing process to have the section of material dealing, charge mixture and pouring section,stop quietly section,curing section.
3. the factory to have the repairing workshop,lab,warehouse and accessory facilities.
4. construction period will last 2 months from the beginning of civil engineering.
D.Main Material
1, massive lime: Bought from abroad, shipped to yard by truck, technology requirements as below: valid CaO over 75%. clear up time: 8-15min, temperature of centigrade is over 65 °C, penetrator lime is less 8%, fly ash deposits is less than 10%, MgO is less 5%.
2, gypsum: boutght from abroad,shipped to yard by truck, technology requirements as below: CaSO4·2H2O or phosphogypsum, α-SO3β-SO3 is over 35%.
3, aluminium powder: solid powder percentage is over 65%, active aluminium percentage is over 90%.
4, cement: 32.5R bulk cement.
5, fly ash: SiO2 percentage is over 40%, loss on ignition is less 7%, SO2 is less 20%, radioactivity to feed rules of GB6763.
6, Sand: SiO2 percentage is over 65%. Clay in the sand is less than 15%. total K2O and NaClCAS can’t be over 2.5%. gravel, grass root and bark and organic impurity are forbidden to be included etc .
E.Supplying of Water, Electric and Steam:
1,supplying of water:adopting ground water,living water use city water.
2,supplying of electric:installing of 500KVA S-9 1pc of voltage transformer.
3,supplying of steam:use DZL4-16 steam of coal or electric boiler to offer steam to the autoclave diameter: 2m and length:31.5m autoclave the over steam and over heat can be used for casting and heating of pouring.
F,Condition of Hydrology and Geology and Transporting.
1,hydrology: to fit for the requirement of industrial aera, ground level ±0.000 is higher than history highest water line to gurantee the factory can’t be flooded.
2,geology: the factory base adopt indpendent or slip.
3,transporting: circle road of cement to fit for material and finished products transporting.
The DY 100000m3 AAC plant Scale and AAC products features
A.Building Scale
Design for 150,000cbm annual capacity AAC block/panel production line.
B.Plan for products
Suit for all walls without weight and multiwall below with weigtht and heat insulation and temperature keeping
C.Products Variety
Block:
Length: 600mm
Heighth: 200,240,250,300mm
Width: 100,120,125,150,180,240,250,300mm
D.Goods Quality
Volume grade: 500,600,700 kg/m3 (05,06,07 grade).
Pressure enduring grade: 3.5,5.0,7.5Mpa (35,50,75 grade).
Dry shrinking: ≤0.8mm/m.
Heat conductionratio: 0.11-0.22Kcal/m.h.°C.
Sound insulation: 40-47.45Db.
To fit for aac block technology requirements of people’s republic of GB 11968-2006.
For more details about our DY 100000m3 AAC plant,pls feel free to contact us.