The Soldering robot are low cost solder robots simple and easy to use. These systems help lower labor costs for those repeative soldering applications where there are needs for selective soldering and either miniwave machines or selective solder pallets are not possible to use due to lead access, obstacles such as SMT too closed to leads, or pre-soldered high components are near by.
[Function & Features]
1
Three axis manipulator, all adopt servo drive and advanced motion control algorithm, greatly improve the positioning precision and repeat precision of end effectors (soldering tip), and locate accurately for any soldering point in 3D spatial
Three axis manipulator, all adopt servo drive and advanced motion control algorithm, greatly improve the positioning precision and repeat precision of end effectors (soldering tip), and locate accurately for any soldering point in 3D spatial
2 Adopt soldering embedded industrial computer control, Windows CE operate soldering system, online and off-line programming, networking homework, remote connect with the PC, support SPC (statistical process control), thoroughly record production information and operate soldering log, at most 8G storage capacity, can choose single point/single/circulation solder homework.
3 Simple programming way, can direct input solder coordinates, implement soldering online/offline programming, reappear soldering point coordinates. Demonstration teaching programming operation is convenient, can guide demonstration teaching pendant solder end (head movement) reach 3D space arbitrary solder position, to opera soldering personnel have no special technical and professional requirements, achieving edit operation of humanization
4 Flexible and varied soldering way, while support soldering point solder and slide solder, all the process parameters can be to set by the customer, in order to adapt to all kinds of difficult solder assignments and micro soldering process, all solder parameters may accompany solder coordinates applications and preservation achieve the flexibility of soldering assignments
5 Soldering iron group can adjust in any arbitrary angle, the R axis which controls solder iron set can rotate 360 degrees. According to different pad and components to freely set solder feeder time, Preheat soldering time and soldering time, .which accomplish a complex soldering aircraft of variety soldering of one plate, and diversify solder assignments.
6 External I/O interface can accomplish real-time control of the peripheral devices. Besides, Intelligent control system, perform error alarm, high-speed motion shockproof, and other functions. Intelligent control programs automated and intelligent soldering process
7 The soldering robot is applied to point soldering and slide soldering, support for in aerospace, automotive electronic product, which suitable for complicated circuit board, special electronic products mixed solder, and is well deserved to rival with Japan robot, is solder robot of China’s first brand.
[Standard Specification]
Model
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RZ-111
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RZ-221
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RZ-331
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RZ-441
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Number of axis
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3
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Range of operation
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X-axis
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100mm
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200mm
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300mm
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400mm
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Y-axis
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100mm
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200mm
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300mm
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400mm
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Z-axis
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100mm
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100mm
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100mm
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100mm
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R-axis
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\
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Maximum Payload
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8kgs
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Maximum Speed(PTP)
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X,Y-axis
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500mm/sec.(5-500mm/sec.)
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Z-axis
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500mm/sec.(5-500mm/sec.)
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R-axis
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720º/sec
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Repeatability
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X,Y-axis
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±0.01mm
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Z-axis
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±0.01mm
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R-axis
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±0.02º
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Teaching Format
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Through teaching pendant
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Simplified PLC Function
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28 programs, 1000steps per program
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Power Source
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AC220V 50/60Hz
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Air pressure
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Dry air 4~5kgf/cm2
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Working Temperature
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0-40℃
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Relative humidity
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20-95%
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Product size
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460x350x410
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550x510x630
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650x600x700
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750x700x700
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Weight
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17kgs
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36kgs
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47kgs
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56kgs
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[Assembly Items]
Assembly Items
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Teaching pendant
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Temperature control system
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Solder feeder System
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Consumable parts
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Solder wire fixture
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Buffer
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Soldering iron system
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Clean system
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Blowing tin
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Heating core
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Temperature controller:
Touch screen operation can set 8 groups of soldering parameters (4 groups of point solder, 3 group of slide solder, 1 group of cleanness) and read and by embedded industrial computer and store all the soldering parameter.
1 The temperature controller can composite with solder feeder, Solder iron set and footswitch to be a simple soldering equipment.
2 The temperature controller can composite with solder feeder, Solder iron set and four or above axis manipulator to be a soldering robot
Solder Feeder
Adjustable solder feeder machine, with accurate screw control and assistant solder feeder function.
Solder cutter function: Avoiding splash under the high temperature.
When feeding solder, the notching blade press a small hole on solder, in order to decrease the solder explode leaded by flux under the high temperature and guarantee the cleanness soldering part.
solder iron set:
Cassette Solder iron set, which can replace variety of soldering tip flexibly and puff Nitrogen directly.
1. Soldering tip with accurate position function and can precisely alignment with solder wire.
2. Solder tube can adjust in horizontal and vertical flexible.
3. Solder iron set can adjust in arbitrary Angle and direction.
4. Cooperate with manipulator. Solder iron set can rotate 360 degrees.