Technical parameter
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Item
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YCQ-1.5L-4
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Bottle type specification
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Cavity
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4
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Theory output
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6000--7500
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Max.volume
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1.5L
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Bottle mouth maximum overall diameter
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60mm
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Bottle biggest diameter
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90mm
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Bottle maximum height
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300mm
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Power specifications
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Light tube quantity
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24pcs
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Maximum heating power
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18KW
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All electric machine installation
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32KW
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Actual consumption
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18KW
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Air pressure specification
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Work pressure
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7-9kg/c㎡
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Low-pressure gas consumption
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4000L/min
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Blow bottle pressure
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25-35kg/c㎡
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Higher -pressure gas consumption
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3500Ltr/min
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Forzen water specification
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Work pressure
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5-6 kg/c㎡
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Temperature range
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10℃
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Consumption
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8600kcal/hr
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Forzen water flow
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60L/min
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Machine specification
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Size of the machine
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3.5x1.9x1.7
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Weight of the machine
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3.4ton
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YCQ-1.5L-4 automatic stretch blow molding machine with 4 cavities is specially designed to produce PET bottle with high heat resistance for hot filling package such as juice and tea. It adopts multiple blowing to reduce the residual stress, as result; shaped bottle has slight shrinkage during hot filling.
In addition, crystallization varies with different mold design, as a result, the PET bottle produced can stand temperature over 90℃ depending on the type of PET material with different crystallization rate. The neck up blowing mode protects the bottle preform from damage during blowing and ensures stable performance.With high strength, good transparency and low production costs, abundant material resource, YCQ-1.5L-4 plays a big role in hot filling package market.
Control system
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Control system is core of YCQ automatic bottle blowing machines. High-technology of person-machine interactive control panel, light touch screen (purchase on selection), accurate control, forthright parameter setting, clear numerical display, ideal memory storage ability.
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Using mitsubishi PLC, universal time process language program, update, upgrade convenient, free maintenance and action of the high precision, fast response.
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Pneumatic system
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Aerodynamic force system provide dynamic for YCQ this series of machines. It use dynamic components what are the world famous brand, like Germany Festo, it ensures the high quality. These high quality of dynamic components have special manufacture of high-pressure valves, high action accuracy, long service life and stable performance. Because these famous brand dynamic components of manufacturers have branch all over the world, customers can be expediently enjoy relevant components of after-sales service in local.
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Sensor system
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YCQ series use high quality imported sensing & switch system, including promixity switches, photoelectric switches, electromagnetic switches, etc. That ensures the orderly production process also avoids possible damage for the machine.
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Heating system
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YCQ series adopt infrared ray heating mode, which has superior heat radiation and thermal penetration ability to make the machine reach the required temperature in the high-speed working condition. There are infrared ray tubes in three heating areas. With the corresponding independent voltage adjustment module and computer control system, it can provide ideal heating effect for different types of preform. The level position of each infrared tube can be adjusted so that the flexibility of the machine is grearly improved.
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Clamping system
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YCQ adopts four-plate type toggle clamping unit to provide powerful clamping force and increase the clamping speed. Apart from the four-plate type toggle clamping unit, there is a high pressure assistant clamping device that is special designed to get a firm clamping.
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Operation:
The standard operation of YCQ-1.5L-4 stretch blow molding machine includes four steps as follow
Step 1. Put the preform into preform container and the conveyer will take the preform to orientation units automatically.
Step 2. Load the preform at neck up to preform holder, and then preform is conveyed into baking tunnel.
Step 3. After heating, preform is conveyed into the blow station, then close the mold, stretch and blow under low pressure and high pressure, exhaust, open the mold.
Step 4. The finished bottle is taken off by automatic discharging system
Features:
A. Stable performance with advanced PLC.
B. Conveying preforms automatically with conveyor.
C. Strong penetrability and good and swift distribution of the heat by letting the bottles rotate by itself and revolute in the rails simultaneously in the infrared preheater.
D. High adjustability to enable the preheater to preheat preforms in shapes by adjusting the light tube and the length of the reflecting board in the preheating area, and eternal temperature in the preheater with an automatic thermostatic apparatus.
E. High safeties with security automatic-locking apparatus in each mechanical action, which will make the procedures turn into a state of safety in case of a breakdown in certain procedure.
F.No contamination and low noise with the air cylinder to drive the action instead of the oil pump.
G. Satisfaction with different atmospheric pressure for blowing and mechanical action by dividing the blowing and action into three parts in the air pressure diagram of the machine.
H. Strong clamping force with high pressure and double crank links to lock the mold.
I. Two ways of operating: automatic and manual.
J. Safe, reliable, and unique design of the position of valve to make the air pressure diagram of the machine easier to understand.
K. Low cost, high efficiency, easy operation, easy maintenance, etc, with automatic technological process.
L. Contamination is avoided for the bottle body.
M. Ideal effect of the chilling with the chilling system.
N. Easy installation and starting
O. Low rejection rate: less than 0.3percent.