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Specifications

NINGBO T.C.I Ceramic Structured Packing
Ceramic surface can generate extremely thin liquid film. Turbulent liquid flow and tortuous vapor flow passages promote mixing of liquid and vapor with low pressure drop. These are reasons that our ceramic structured packings have the same mass transfer efficiency as metal packings. Meanwhile, they are much more resistant to corrosion and high temperature than metal packings. The surface structure of ceramic packing could promote its wetting and keep liquid hold-up to a minimum. So chance for the system to be overheated, polymerized and coked could be minimized.
 
Excellent Features
1) High liquid & vapor loading. Column I.D. Could be designed smaller for new equipment and capacity could be
1) increased remarkably for existing column revamp.
2) High mass transfer efficiency. Much higher specific surface area than random packings.
3) Low pressure drop, and considerable energy savings.
4) Wide turndown ratio. Easy to scale up.
5) Suitable for all sizes of columns.
6) High resistance to acids and alkalis, especially to H2S, naphthenic acids and chlorides.
 
Physical Characters
 
Density g/cm3
Moisture Absorbency %
Heat-Resistant
Pressure Resistant MPa
2.5
<0.5
800
>130
 
Geometrical Character of Packings
 
Type
Void %
Thickness mm
Density
Kg/m3
Crimp Height mm
Crimp Distance mm
Gear-Shape Angle
F-Factor m/s (Kg/m3 )1/2
450Y
76
1.2 0.2
552
6
11
80
1.5-2
350Y
80
1.2 0.2
490
9
15
80
2
250Y
82
1.40.2
450
13
22
80
2.5
125Y
85
2.50.5
370
23
42
80
3
100Y
87.5
2.50.5
300
30
50
80
3.5
 
Applications
1)Distillations and Absorption of strong corrosive mixtures;
2)Distillation of halogenated organic components;
3)Used as heat-exchanger, catalyst support.

 
Specifications:
Model.
Specific surface
m2/m3
Bulk density
kg/ m3
Void ratio
%
angle
Pressure drop mmHg/m
Theo. Plate
m-1
Hydraulic diameter mm
Liquid load m3/m2h
Max. Factorm/s (Kg/m3)-1
125Y
125
320
90
45
1.8
1.8
28
0.2-100
3.0
160Y
160
370
85
45
2
2
15
0.2-100
2.8
250Y
250
420
80
45
2
2.5
12
0.2-100
2.6
350Y
350
470
78
45
2.5
2.8
10
0.2-100
2.5
400Y
400
500
75
45
3
3
8
0.2-100
2.0
450Y
450
520
72
45
4
4
7
0.2-100
1.8
550Y
550
620
74
45
5.5
5-6
6
0.18-100
1.4
700Y
700
650
72
45
6
7
5
0.15-100
1.3
Obliquity/Dip Angle: 30℃ (degree)
100X
100
280
92
30
1.5
1
30
0.2-100
3.5
125X
125
300
90
30
1.8
1.5
28
0.2-100
3.2
160X
160
350
85
30
2
1.8
15
0.2-100
3.0
250X
250
380
80
30
2.5
2.3
12
0.2-100
2.8
350X
350
450
78
30
3
2.5
10
0.2-100
2.6
400X
400
480
75
30
4
2.8
8
0.2-100
2.2
450X
450
500
72
30
4.5
3-4
7
0.2-100
2.0
470X
470
440
75
30
5
5
7
0.2-100
1.8
550X
550
620
74
30
5.5
5-6
6
0.18-100
1.4
700X
700
650
72
30
6
7
5
0.15-100
1.3
Composition
Item
Value
Item
Value
SiO2
≥72%
Al2O3:
≥23%
Fe2O3
≤0.5%
MgO
≤1.0%
CaO
≤1.0%
Other
2%
Physical Property
Item
Unit
Value
Specific gravity
g/cm3
2.5
Water absorption
wt%
≤0.5
Acid resistance
wt%
≥99.5
Loss in burn
wt%
≤5.0
Max. Operating Temp.
800
Crush strength
MPa
≥130
Moh’s Hardness
Scale
≥7
Tolerance
Tower Diameter Фmm
200
200-400
400-800
800-1200
1200-2000
2000-4000
4000-6000
>6000
X (mm)
-10
-12
-15
-18
-20
-25
-28
-32
Y (mm)
-5
-6
-8
-10
-12
-15
-18
-20
Typical application of Ceramic Corrugated Structure Packing:
100X
Specially suitable for refinery of oil with high content of sulfur, AceChemPack ceramic structured packings are of excellent acid resistant performance. It is a good choice desulfurization apparatus.
250X,Y
Widely used in the separations for mineral reactant solutions, rectify distillation of organic acid solutions as well absorption/recovery of sulfur acid solution.
350X,Y
Widely used in the acid dehydrators to reduce reflux, increase acetic acid and lower column operation temperature. Excellent separation performance for high vacuum distillation , such as glass industry which needs high temperature resistant and corrosive resistant packing.
450X,Y
Widely used in absorption, desorption, Separation of corrosive system of fine vacuum distillation requiring the theoretical plate 4-5, economic loading range: F factor 1.5-2.
700 X
Specially designed for the high mass-transfer efficiency fine rectify distillation of corrosive system which produce high quality and high purity products.
Note: every 3 to 4 meters high of this structured packing, a support grid should be installed.
We also have: Ceramic Corrugated Structure Packing with hole