Semi Automatic Hairpin Bender is designed and fabricated for medium production requirements, Straighten tubing loading and unloading by manual type, Servo motor driven with high precise length control,
Outside Diameter tubing from 7—16mm. Length of hairpin is from 200—/1250/1600/2000mm
Ⅱ.Structure Characters:
1: Compact design, Hydraulic driving, Manual feeding, Operation in
manual or automatic mode For option
2 : Process of automatic operation mode is material feeding by manual →mould tooling clamping→ oil spraying → bending → mandrel back → clamp loose → unloading → unloading home → bending tooling home
manual or automatic mode For option
2 : Process of automatic operation mode is material feeding by manual →mould tooling clamping→ oil spraying → bending → mandrel back → clamp loose → unloading → unloading home → bending tooling home
.
Ⅲ. Main Components:
Control system is Schneider or Mitsubishi for option .
Pneumatic parts with SMC products.
Hydraulic parts with YUKEN products
Electric parts( limit switch, Switch, Main Switch, Connector, Relay and so on) will be high quality product and comply with related Safety Standard
Ⅳ. Acceptance Testing Standard:
1. Hairpin Leg difference in length less than 0.5MM.
2. No obvious clashing, abnormal “bump”, corrugation neither other deficiency.
Ellipse less than 8%
Ellipse less than 8%
3. Roundness tolerance of straight part <±0.3mm;
4. Parallel tolerance for the two straight legs ≤3%;
5. Running smoothly.
Ⅴ.Performance parameters of machine:
1. Working efficiency: 12 seconds per cycle taking 1 meter as example.
2. System pressure: Hydraulic system ≤7MPa, Pneumatic pressure is 0.5~
0.7MPa,Pneumatic air consumption 0.1m3/min.
3. Cooler by air
2. System pressure: Hydraulic system ≤7MPa, Pneumatic pressure is 0.5~
0.7MPa,Pneumatic air consumption 0.1m3/min.
3. Cooler by air
Ⅵ. Additional Spare parts:
1. bending mandrel 2 sets
2. Mandrel connecting rod 2 sets
3. Stripper tubing 2 sets
4. Sensor Limited Switch 1 pcs
5. Bending Oil hose 2 pcs
Ⅶ. Technical documents:
Manual including maintenance content 1Set.
Quality certification 1Pcs.
Machine name plate indicated manufacture date, Serial number and manufacturer information.
Ⅷ. In order to provide convenience for customers, Supplier can buy some testing material on behalf of customer in china
Ⅸ. The color of machine is comply with bean green or specified by customer.
Ⅹ. Warranty will be one year upon the machine arrived customer’s facility excluding of consumer or wear parts.