Innovacera suppliers precision Metallized Ceramic Components in alumium oxide ceramics for the military, medical and aerospace industries. Through spray, needle and brush coatings or screen printing our capabilities allow us to metallized on flat, cylindrical and complex ceramic bodies. Moly-Manganese is the typical base coat materials used for metallization.
Overview of Main Physical Properties:
1. Good electrical insulation
2. High mechanical strength
3. Excellent wear resistance
4. Excellent corrosion resistance
5. Low dielectric constant
Overview of Main Applications:
1. Pump seals and other components
2. Wear resistant inserts
3. Insulating washers or bushings
4. Semiconductor components
5. Aerospace components
6. Automotive sensors
7. Electrical or electronic insulators
Descriptions of Metallization Processing:
|
Metallization Processing (See Process Description Below) |
Outer Diameter and Inner Diameter Banding |
| Brush | |
| Screen Printing | |
| Spray | |
| Needle | |
| Base Metallization Materials | Moly Manganese |
| Tungsten Manganese | |
| Moly Tungsten Manganese | |
| Materials for Metallization | Aluminum Oxide |
| Beryllium Oxide (Restrictions Apply) | |
| Metallization Characteristics/Benefits | Low Temperature Firing |
| Universally Applicable | |
| Process Speed | |
| Uniform Coating, Thickness and Density | |
| No substrate deformation | |
| Metallization Equipment | Domestic Furnaces |
| Industry Focus | Department of Defense |
| Department of Energy | |
| Solar Product Manufacturing | |
| Aerospace | |
| Biomedical | |
| Communications | |
| Computer and Electronics | |
| Vacuum Electronics | |
| Medical | |
| Military | |
| Semiconductor | |
| Optical | |
| Intended Applications for Metallization Products | Traveling Wave Tubes |
| Vacuum Electronic Devices | |
| Medical Devices | |
| Photon Machines | |
| Neutron Generators | |
| X-Ray Tubes | |
| Klystrons | |
| High Vacuum Feed Through | |
| Relay Insulators | |
| E-Beam Technology |
Available Metallization& Plating Specifications:
| Available Ceramic Compositions | Al2O3 94%, 97%, 99.5% |
| Available Metallization Materials | Mo/Mn |
| Metallization Thickness | 25± 10um |
| Available Plating Materials | Ni/Ag/Au |
| Plating Thickness | 2-10um |
Material Specifications& Properties
We can supply the products according to customer' s drawings, samples and performance requirements.
Overall Production Process:
1. Forming Method: Cold Isostatic Pressing:
In this process the powder is filled into a flexable mold generally prepared from rubber and then subjected to isostatic pressure via a fluid in a pressure chamber.
The rubber moulds rae relatively easy to produce but the process cycle itself is slow and so the method is appropriate for small series of components.
2. CNC Machining:
3. Sintering:
4. Metallization:
5. Glazing:
Quality Control/Assurance Standard:
We are ISO certified: ISO9001:2008 ISO14001:2004 OHSAS18001:1999
The constant goal of Innovacera is a superior level of quality and sevice at competitive prices. Particular attention is given to the production of individual customer parts for both large and small runs. We implement a very sophisticated Quality Control process which we have our own customers certify. All parts that pass through our facility are visually and dimensionally inspected as well as calibrated. Our engineering staff is available for counsel and recommendations that will satisfy your ceramic requirements.
Superior quality of products with reliance is our prime consideration.
Feel free to contact us if you need any other assistance about our products.
We care and provide what you want!