Ⅱ: Details of each composition
A: Roll forming main machine
1: Coil width: 280mm,
Finished product width: 136/136mm, height: 136mm
2: working speed: 12m— 16m/min (not contain cutting )
3: roll station: 11 stations
4: material of roller: 45#steel, polished and coated with chrome
5: material of main shaft: 45﹟steel diameter roller: Ф70mm
6: main power: 5.5kw drive Brand: GuoMao
7: forming thickness: 0.35mm— 0.42mm color steel and galvanized steel350Mpa-550Mpa
8: Transmission: by chain 1.0 inch single line
9: Hydraulic station power: 3KW
10. Size of machine (roll forming part): 6000x1000x1000(mm) L x W x H
11: weight: about4000Kgs
12: color of machine: blue and yellow
13: Cutting:
(1) Machine adopt hydraulic after cutting
(2) Cutting after forming: Cut the sheet after roll forming to required length
(3) Cutting motion: The main machine stopped when cutting
(4) Material of blade: CR12with heat treatment 2 sets, hardness 60-62 degree
(5) Length measuring: Automatic length measuring
(6) Tolerance of length: 10m+/- 2mm
(7) Cutting pressure: 10Mpa
(8) coil car motor power: 3KW
(9) lift power: 10Mpa
B: Control panel Mitsubishi
(1) Voltage, Frequency, Phase: 415 V, 50 Hz, 3Phase
(2) Automatic length measurement:
(3) Automatic quantity measurement
(4) Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
(5) Length inaccuracy can be amended easily.
(6). Control panel: Button-type switch and touch screen
(7) Unit of length: millimeter (switched on the control panel)
(8) can batch roll-multiple lengths and quantity input for a complete job
Other request which base on customer request:
- The PLC is an " export version" this is signified with an E on the end of the part number or UL.
- PLC will be FX3U-##MR-ES For relay output.
- Touch screens will be Mitsubishi GT1275, 10.4, with unbuilt Ethernet.
-
All control wires will be flexible PVC insulated and rated at 600 volt with wire numbers and
bootlace connectors
fitted at each end. -
Wire colour code is to be
415 phases - red, white, blue
240 volt control active conductor - red
240 volt neutral - black
24 volt dc + - orange
24 volt dc 0v - gray
All safety wiring to be violet - PLC and screen programs are NOT pass word protected.
- Electrical connections between control cab and r/f to be plug male/female connection