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Specifications

Satic Mixer Series
 

A static mixer is a precision engineered device for the continuous mixing of fluid materials.Normally the fluids to be mixed are liquid, but static mixers can also be used to mix gas streams, disperse gas into liquid or blend immiscible liquids. The energy needed for mixing comes from a loss in pressure as fluids flow through the static mixer.One design of static mixer is the plate-type mixer and the other device consists of mixer elements contained in a cylindrical (tube) or squared housing. Mixer size can vary from about 6 mm to 6 meters diameter. Typical construction materials for static mixer components included stainless steel, polypropylene, Teflon, PVDF, PVC, CPVC and polyacetal.

Design

In the plate type design mixing is accomplished through intense turbulence in the flow.

In the housed-elements design the static mixer elements consist of a series of baffles made of metal or a variety of plastics. Similarly, the mixer housing can be made of metal or plastic. The housed-elements design incorporates a method for delivering two streams of fluids into the static mixer. As the streams move through the mixer, the non-moving elements continuously blend the materials. Complete mixing depends on many variables including the fluids' properties, tube inner diameter, number of elements and their design. The housed-elements mixer's fixed, typically helical elements can simultaneously produce patterns of flow division and radial mixing:

Flow division: In laminar flow, a processed material divides at the leading edge of each element of the mixer and follows the channels created by the element shape. At each succeeding element, the two channels are further divided, resulting in an exponential increase in stratification. The number of striations produced is 2n where 'n' is the number of elements in the mixer.

Radial mixing: In either turbulent flow or laminar flow, rotational circulation of a processed material around its own hydraulic center in each channel of the mixer causes radial mixing of the material. Processed material is intermixed to reduce or eliminate radial gradients in temperature, velocity and material composition.

Applications 

Today, static mixers are used for a wide range of different applications in many different market segments. A common application is mixing two-component adhesives (e.g., epoxy) and sealants. Other applications include wastewater treatment and chemical processing.Static mixers can be used in the refinery and oil and gas markets as well, for example in bitumen processingor for desalting crude oil. In polymer production, static mixers can be used to facilitate polymerization reactions or for the admixing of liquid additives.


 

1, SV type static mixer

1, the product characteristics
Unit is a cylinder assembled by certain specifications of the corrugated board, the technical characteristics: the highest degree of dispersion of 1-2μm, the unevenness of the liquid-liquid phase for σx ≤ 1-5%
2, product models, specifications, flow range　　　　　　　　　　　　　　
 

3, the product uses
Applicable to the viscosity ≤ 102 cps liquid-liquid, liquid-gas, a stretch of mixed gas, emulsification, reaction, absorption, extraction, and strengthen heat transfer process. dh ≤ 3.5 applies to viscosity ≤ of 102 cps clean media; dh ≥ 5 apply to media that may be associated with a small amount of non-bonded impurities.

 

2, SK type static mixer

1. Product Characteristics
The unit is installed and welded by laterally twisting spiral slices in single pore passage. Technical characteristics: Highest dispersion degree≤10μm, liquid-liquid and liquid-solid nonuniformity.
2. Product Model
We have developed DN10~DN500 SK static mixers with processing range of 0.15m3/h~706m3/h. SK static mixers are suitable for mixing, reaction, extraction, absorption, injection molding, color combination and heat transfer processes in chemical industry, petroleum, pharmacy, food, fine chemical industry, plastic, environmental protection, synthetic fiber, mining and metallurgy and other departments, and mixing process of low, medium and high pressure equipment, especially high-viscosity mediums with less flow and impurities or viscosity≤106cp.

specifications
DN
specifications
DN
SL-12.5/25
25
SL-100/200
200
SL-16/32
32
SL-125/250
250
SL-20/40
40
SL-150/300
300
SL-25/50
50
SL-175/350
350
SL-40/80
80
SL-200/400
400
SL-50/100
100
SL-250/500
500
SL-75/150
150
SL-300/600
600

3. Application Field
(1) Chemical industry (2) petroleum (3) pharmacy (4) food (5) fine chemical industry (6) plastic environmental protection (7) synthetic fiber (8) mining and metallurgy (9) injection molding (10) color matching (11) papermaking (12) pulp and chlorine mixing (13) solvent deasphalting (14) acid-base neutralization (15) asphalt blending (16) petroleum products blending (17) alditol extraction (18) industrial naphthalene dephenolizing (19) liquid hydrocarbon mercaptan removal (20) mixing, color matching and heat transfer of high polymer material 

3, SX type static mixer

1. Product Characteristics
Unit: Crossed bars form many X-type units by a certain rule. Technical characteristics: Mixing nonuniformity.
2. Product Model
We have developed DN50~DN500 SX static mixers with processing range of 3.5m3/h~706m3/h. SX static mixers are suitable for ≤104cp liquid-liquid reaction, mixing and absorption process or mixing and reaction process for producing high polymer fluid, and mixing process of medium, low and high pressure equipment, and have better using effects when treatment capacity is very large.

specifications
DN
specifications
DN
SX-12.5/50
50
SX-50/200
200
SX-16.25/65
65
SX-62.5/250
250
SX-20/80
80
SX-75/300
300
SX-25/100
100
SX-87.5/350
350
SX-31.25/125
125
SX-100/400
400
SX-37.5/150
150
SX-125/500
500

3. Application Field
High polymer mixing, light acetone benzol dewaxed oil, pulp chlorization and bleaching, crude oil alkali injection flow

4, SL type static mixer

1. Product Characteristics
Unit: Crossed bars form single X-type unit by a certain rule. Technical characteristics: liquid-liquid and liquid-solid mixing nonuniformity.
2. Product Model
We have developed DN25~DN600 SL static mixers with processing range of 0.7m3/h~814m3/h. SL static mixers are suitable for mixing materials with viscosity≤106cp or high polymer mediums, heat exchanger for heat transfer, and mixing and heat transfer, and operation of heating or cooling viscous products in chemical industry, petroleum, oil and fat, and other industries.

specifications
DN
specifications
DN
SL-12.5/25
25
SL-100/200
200
SL-16/32
32
SL-125/250
250
SL-20/40
40
SL-150/300
300
SL-25/50
50
SL-175/350
350
SL-40/80
80
SL-200/400
400
SL-50/100
100
SL-250/500
500
SL-75/150
150
SL-300/600
600

3. Application Field
(1) sewage treatment (2) high polymer mixing (3) heat transfer reaction (4) heat exchanger

5, SH type static mixer

1. Product Characteristics
The unit consists of two pore paths in which spiral slices are placed, direction of two pore paths in adjacent units dislocates at 90°, and fluid redistribution room is provided between units. Technical characteristics: Highest dispersion degree 1-2um, and liquid-liquid phase nonuniformity is:
2. Product Model
We have developed DN15~DN500 SH static mixers with processing range of 0.1m3/h~348m3/h. SH static mixers are suitable for mixing, emulsification, color combination, injection molding spinning and heat transfer processes in fine chemical industry, plastic, synthetic fiber, mining and metallurgy and other departments, and mixing process of low, medium and high pressure equipment, especially cleaning mediums with less flow, high mixing requirement and viscosity≤106cp. 

specifications
DN
specifications
DN
SL-12.5/25
25
SL-100/200
200
SL-16/32
32
SL-125/250
250
SL-20/40
40
SL-150/300
300
SL-25/50
50
SL-175/350
350
SL-40/80
80
SL-200/400
400
SL-50/100
100
SL-250/500
500
SL-75/150
150
SL-300/600
600

Note: Two-end flange dimension is enlarged for a gear according to product diameter.

3. Application Field
(1) Acrylonitrile and amine mixing (2) mixing, color matching and heat transfer of high polymer material

6, SMV type coal gas static mixer

7, SQS Series Gas and Water Mixer

Product Characteristics
     SQS series gas and water mixer, as a new energy-saving and eco-friendly product, effectively uses steam to directly mix with water to heat water. Mainly comprising spray pipe, casing, net board and gasket, it is featured by low noise, no vibration, high heat exchange efficiency and energy conservation and widely used for systems of domestic and production hot water, hot water heating and heat deoxidization. When cold water passes through La Farr spray pipe, the steam sprays into water from outside of the spray pipe through many inclined orifices on pipe wall, and the water and steam is instantly and uniformly mixed in high speed flow to achieve the aim of online heating.
Steam quantity needed by different heaters for heating hot water of different temperature at rated flow is counted by the following formula:

For the specifications of different models of the heater, in the rated flow, the heating to different temperatures of the hot water to the desired amount of steam can be calculated:
D0 = D1C (T2-T1) / i0 "= D1 (qT2-qT1) / (i0"-C2T2)
Where: D1 - rated flow (t / h) C1 - water in the t1 temperature specific heat (KJ / Kg. ° C)
D0 - the required amount of steam (t / h) C2 - water temperature t2 specific heat (KJ / Kg. ° C)
T2 - heated water temperature (° C) T1 - into the heater water temperature (° C)
I0 "- into the heater in the enthalpy of saturated steam under pressure P0 (KJ / Kg)
Rated influent flow and steam pressure 0.4MPa under different heating temperature and steam consumption of the relationship:
Open system steam consumption t / h

　　　　
Circulation system steam consumption t / h

 
Type
SQS
4
6
8
10
12
16
20
24Ⅰ
24Ⅱ
32
40
48

Equipment length
L
240
360
660
1200
                           

3. Product Application
Used as heating equipment in hot water heating steam instead of plate heat exchanger
Used for bathroom to heat water and feed into water tank instead of high-noise and strong-vibration steam direct heating mode
Used for preheating soft water of deaerator
Used for water-water heat exchange 

8, JHF-1 Series Static Mixer

Structural Characteristics and Mixing Principle

     JHF-1 series static mixer is suitable for heat exchange process and polymerization reaction process of high-viscosity medium. Film coefficient of heat transfer can reach 200~400/m2.℃ for medium with viscosity of more than 3,000 cm, and volume heat transfer rate reaches 1020KW/m2.℃, improving 4~5 times than common tube type heat exchanger and 2 times than plate type heat exchanger. It is suitable for heating, cooling and heat recovery process of high-viscosity mediums.

Product Characteristics

    JHF-1 strengthening heat transfer mixing reactor is specially used for strengthening heat transfer process of high-viscosity mediums. It doesn’t need to combine with other accessories and directly connects with the pipeline, and its individual heat transfer coefficient can reach 100～400W for 3,000-450,000CP high-viscosity mediums, which is 4-5 times of that of common tube type heat exchanger. 

2. Product Application
(1) Greasy heating and cooling in food industry
(2) Heating and cooling of molten resin and polymer solution in synthetic fiber and plastic industry
(3) Heating and cooling of binder and cosmetics in daily chemical industry
(4) Heating and cooling of molten asphalt, heavy oil, crude oil and residual oil in petroleum industry
(5) Cooling of emulsion explosive in explosive industry
(6) Polymerization reaction of polystyrene
(7) Production equipment of styrene and acrylonitrile copolymer 
(8) Production equipment of acrylonitrile, butadiene and styrene copolymer 
(9) Polymer reactor of PA 
 
 
 

Static mixer series
 
 

The mixing process of a static mixer is carried out by a series of mixing units with different specifications installed in a hollow pipe. The mixing units function to rotate the fluid towed the left sometimes and to the right sometimes, changing the flow direction, so that, the center fluid is not only pushed to the surrounding, but the surrounding fluid is pushed to the center, resulting in a good radial mixing effect. At the same time, the fluid relying on its own rotating effect will also rotate on the interface of the connected part of adjacent components; this perfect radial circular flow mixing effect makes materials uniformly mixed.

The static mixer is designed, manufactured and accepted completely according to the industry standard JB/T7660-95 static mixer.

[Range of Application]

The static mixer can be used for mixing, emulsification, neutralization, absorption, extraction, reaction, and strengthening heat transfer and other processes of liquid - liquid, liquid - gas, liquid - solid, gas - gas, and can also be used for intermittent operation and continuous operation within a range of very high viscosity in the state of different flow types (laminar flow, transition flow, and turbulent flow). A brief introduction to the scope of different applications is made at first in the following.
(1) Liquid - liquid mixing
The fluids with a viscosity in the range of 10 Mpa•s from the flow layer to turbulent flow can be mixed well. The smallest diameter of dispersed droplets can reach 1 ~ 2μm, and they distribute uniformly in size.
(2) Liquid - gas mixing
The static mixer can make the phase interface between liquid - gas two-phase components keep continuously updated and full contact, and the bubbling tower and sieve-plate column can be replaced under certain conditions.
(3) Liquid - solid mixing
When a small quantity of solid particles or powder mixes with a liquid (the area of the solids accounts for about 5% of the area of ??liquid) in the turbulence condition, and using the static mixer can force the solid particles or powder to be fully dispersed, so as to extract or bleach the liquid.
(4) Gas - gas mixing
It can be used to mix cool and hot gases and to mix different gas components.
(5) Strengthening heat transfer
 As the static mixer increases the contact area of ??the fluid, which improves the heat transfer coefficient. In general, the cooling or heating of gases is completed by use of the static mixer, the heat transfer coefficient of gases can be increased by 8 times; the heat transfer coefficient of gases for heating viscous liquids can be increased by 5 times; the heat transfer coefficient can be increased by 8.5 times when condensing the gas in which a large quantity of non-condensable gases exist; the heat transfer of polymer melt can reduce the temperature and viscosity gradient on the pipe cross-section.
 
 

  SK static mixer
 
 

SK unit is welded by spiral pieces in group with single pore canals that turn around to the left and right.
The uniformity coefficient of liquid-liquid phase and liquid-solid phase is as follows: σX ≤ 1 to 5%.
It is suitable for the mixing, reaction, extraction, absorption, injection molding, color, heat transfer and other processes in chemical, petroleum, pharmaceutical, food, fine chemical, plastics processing, environmental protection, synthetic fiber, mining and metallurgy and other fields, and especially suitable for high viscous media coupled with a relative flow and impurities at the viscosity of no more than 10 centipoises.
 

 

Model specification
DN
dH
Q
SK-5/10
10
5
0.15-0.3
SK-7.5/15
15
7.5
0.3-0.6
SK-10/20
20
10
0.6-1.2
SK-12.5/25
25
12.5
0.9-1.8
SK-16/32
32
16
1.4-3.2
SK-20/40
40
20
2.2-4.5
SK-25/50
50
25
3.5-7.0
SK-40/80
80
40
9-18
 
 

Model specification
DN
dH
Q
SK-5/100
100
50
14-28
SK-62/125
125
62
22-44
SK-75/150
150
75
31-64
SK-100/200
200
100
56-110
SK-125/250
250
125
88-177
SK-150/300
300
150
127-255
SK-200/400
400
200
226-452
SK-250/500
500
250
353-706
 

Note: the mixer when leaving the factory does not contain a support port, and please announce your specifications at the time of inquiry if necessary.
 
 

 SV static hybrid
 
 

SV unit is assembled into a cylinder by certain specifications of corrugated boards.
The uniformity coefficient of the liquid-liquid phase and gas-gas phase is as follows::
It is appropriate for mixing, emulsifying, reaction, absorption, extraction, and enhanced heat transfer process of liquid - liquid, liquid – gas and gas - gas with a viscosity of no more than 10 centipoises.
 

 

Model specification
DN
dH
Q
SV-2.3/20
DN20
2.3
0.5-1.2
SV-2.3/25
DN25
2.3
0.9-1.8
SV-3.5/32
DN32
3.5
1.4-2.9
SV-3.5/40
DN40
3.5
2.2-4.5
SV-3.5/50
DN50
3.5
3.5-7
SV-5/80
DN80
5
9-18
SV-5/100
DN100
5
14-28
SV-7/150
DN150
5-7
30-60
 
 

Model specification
DN
dH
Q
SV-5～20/200
200
5-20
56-110
SV-5～20/250
250
5-20
88-176
SV-5～30/300
300
5-30
125-250
SV-7～30/350
350
7-30
173-346
SV-7～30/400
400
7-30
226-452
SV-7～30/500
500
7-30
353-706
SV-7～30/600
600
7-30
505-1010
SV-15～30/1200
1200
15-30
1630-3260
 
 
 
 
 

 SX/SL static mixer
 
 

SX static mixer
 

SX unit constitutes many X-type units by crossing horizontal bars according to certain rules.
Technical characteristics: the uniformity coefficient of mixing is σX ≤ 1 to 5%.
It is appropriate for the mixing, reaction and absorption processes of medium and high viscosity liquids with a viscosity of no more than 10 centipoises, or the mixing and reaction process of polymer flow in production; it has a better effect on handling a large quantity.
 
 
 

 

Model specification
DN
dH
Q
SX-12/50
50
12
3.5-7.0
SX-16/65
65
16
6-12
SX-20/80
80
20
9-18
SX-25/100
100
25
14-28
SX-31/150
125
31
22-44
SX-50/200
150
50
56-110
SX-62/300
200
62
88-176
SX-75/300
250
75
125-250
SX-87/350
350
87
173-346
 
 
SL static mixer
 

SX unit constitutes many X-type units by crossing horizontal bars according to certain rules.
Technical characteristics:  the uniformity coefficient of liquid – liquid and liquid - solid phase mixing is σX ≤ 1 to 5%.
It is appropriate for medium and high viscosity liquids with a viscosity of no more than 10 centipoises, or the mixing and reaction process of polymer flow in production; it has a better effect on handling a large quantity.
It is appropriate for the mixing in chemical, oil, grease and other industries with a viscosity of no more than 10 centipoises or coupled with a polymer fluid, and meanwhile it can function to  heat or cool viscous products as a heat exchanger that can transfer heat, mix and go through heat transfer reaction.
 
 
 

 
 
 

Model specification
DN
dH
Q
SL-12/50
25
12
0.7-1.4
SL-16/32
32
16
1.4-2.9
SL-20/40
40
20
2.3-4.6
SL-25/50
50
25
3.5-7
SL-40/80
80
40
9-18
SL-50/100
100
50
14-28
SL-75/150
150
75
32-64
 
 

Model specification
DN
dH
Q
SL-100/200
200
100
56-110
SL-125/250
250
125
88-176
SL-150/300
300
150
127-255
SL-175/350
350
175
173-346
SL-200/400
400
200
226-452
SL-250/500
500
250
353-706
SL-300/600
600
300
410-814
 
 
 

SH static hybrid
 
 

SH unit consists of two pore canals, in which spiral pieces are placed; the pore canals of two adjacent units dislocate by 90°, and there is a fluid redistribution room between units.
Technical characteristics: the maximum degree of dispersion is 1-2μm, and the uniformity coefficient of liquid - liquid phase is σ X-≤ 1 ~ 5%.
It is suitable for mixing, emulsifying, color injection molding, spinning, heat transfer and other processes of fine chemical, plastics, synthetic fiber, mining and metallurgy and other sectors, and particularly suitable for the cleaning media with a small flow and high mixing requirements (≤ 10 centipoises).
 
 
 

 
 
 

Model specification
DN
dH
Q
SH-12/25
25
12
0.7-1.4
SH-16/32
32
16
1.4-2.9
SH-20/40
40
20
2.3-4.6
SH-25/50
50
25
3.5-7
SH-40/80
80
40
9-18
SH-50/100
100
50
14-28
SH-75/150
150
75
32-64
 
 

Model specification
DN
dH
Q
SH-100/200
200
100
56-110
SH-125/250
250
125
88-176
SH-150/300
300
150
127-255
SH-175/350
350
175
173-346
SH-200/400
400
200
226-452
SH-250/500
500
250
353-706
SH-300/600
600
300
410-814
 
 
 
 

[Notes]

In engineering design a purpose of mixing is generally completed by a single mixer or series static mixers; if two static mixers are in parallel operated, a uniform distribution of fluid should be ensured when the piping is designed.

When using a small size of SV type, if the medium contains impurities, two parallel filters (such as SBL-S filter) that are in parallel  operated by switching should be set in the front of the mixer, 40-20 meshes of stainless steel filter screen is generally used as the filter screen.

Any flowmeter, temperature gauge, pressure gauge and other indicating instruments and detection points shall not be installed on the static mixer to the greatest extent, and special requirements shall be illustrated when ordering.

It should be described when ordering that a heat exchanger sleeve is set on the mixer shell