1)      Auto feeder

◎  Motorized front stop board gap synchronized adjustment and left and right movement

◎  Motorized operation and transmission side stop board movement.

◎  Two groups of front guide pull roll. One is upper roller made from abrasion resistance rubber. The layer inside hardness 20 0A and outside 28 0A. Shaft head and rubber roll can be dismantled separately and it is not necessary to dismantle gear box to change rubber roller. The lower roller is hard chromed.

◎ Motorized machine unit open and close has torque limit device.

◎ Air volume of vacuum air sucking auxiliary feeding system can micro adjust

2)      American SUN leading edge feeder (Four shafts)

◎ Quick setting, and reduce maintenance. Safe and easy operation.

◎  Reduce paperboard feeding crash.

◎ Reduce paperboard waste and improve production efficiency.

◎  Feed Flute E, curved and low quality board smoothly.

◎ Over small vacuum sucking pressure for inverter adjustment is suitable for different paperboard. Air compressor: 7.5KW.

◎   Skip Feeding.

◎  Front edge of paperboard as benchmark reduces length error greatly.

◎ Paperboard is fed to the pull roll with the same speed, which will not affect the passing precision because of speed difference.

◎ Back support frame adjust different position by electric control

2．  Vaccum Dust Remover For Feeding

1)      Double rows of brush.

2)      Removing dust and powder by high pressure air blower.

1)  Printing Roller.

◎ Outer Diameter of printing roller : Φ317.52 mm (including plate thickness).

◎  Printing Roller (with printing plate) phase can be motorized operated or adjusted at degree 360 clockwise or anti-clockwise. It can be operated under running or stop conditions.

◎ Printing Roll is precisely grinded with hard chromed treatment and dynamic balance test.

◎ Printing roller can be micro adjusted for cross movement within left and right distance limit: 12.5mm. The effective limit: 25mm.

◎ Auto zero adjust for printing unit.

◎ Motor-operated electric foot pedal to assist manual installation plate and rotate printing roll.

◎ Gap micro adjust between pressure roller and printing plate roller.

2) Ink roller.

◎ Ceramic anilox roller.

◎ Outer diameter of ink roller : Φ193.49mm.

◎ The material of ink roll is S45C. Coated with ceramic layer outside. The dot line number (Note: When the dot line

number is more than 280 lines, the ink volume is low. When kraft paper is used for printing, it can only print precise dot printing, the background or thick line printing may lead to appear white dot )

◎ Ink plate is adjusted through down air pressure action. When the air is not supplied and the safety device is automatically started. The centre of transmission gear has no change.

◎ Gap micro adjust between anilox roller and printing plate roller.

 3)  Meter rolerl (for ink volume adjust)

◎  Outside diameter: Φ193.49mm, material: Steel tube coated with abrasion-proof rubber.

◎  Micro-adjust of meter roller has meter. The gap parameter can be seen directly.

4) Ink supply.

◎ Auto sense ink volume system has caution light and alarm.

◎  Ink pump is air pressure type with single dissepiment film. It has filter and ink cycling system to cycle and collect seeper inside pump and tube

◎ Sealed protect cover and cycling ink groove equipment, easy cleaning and link proof device.

◎ The printing unit has remained ink collecting device. 90% of remained ink on the roller or ink hose can be collected to save much production cost.

◎  Printing roller has high pressure water pipe to spray and wash ink groove. The inside of ink groove has non-sticky coating layer to guarantee complete washing.

◎ Conveying device consists of one conveying box with groups of rolling wheels and strong air vacuum sucking transfer system. The paper board are sucked on the wheels stably and transferred by them. The printing area on the paperboard can be avoided being scratched without pressing pull rolls. Dryer can be installed to dry ink immediately.

◎ Sucking and exhausting air device and tube.

◎ The pressure between rolling wheel conveying box and printing plate cylinder can be motorized adjusted.

1)      Slotting unit has 360°phase electric running adjust.

◎ Front and back knife position to adjust box cover position when moving reelingly and synchronously.

◎ Auto zero adjust of front slotting knife rotating movement. The cross movement of continuous moving holder.

◎ Cycling independent movement of back slotting knife to adjust box height.

2)      Standard slotting knife thickness: 7.5mm

3)      Creasing wheel is designed for flating creasing line, micro adjust for creasing gap.

4)      The upper continuous movement type slotting holder and shaft. One group contains five holders: The upper slotting holder outer diameter: Φ317.52 mm. The upper creasing holder coated with abrasion-proof rubber outside.

5)      The lower continuous movement type slotting holder and shaft. One group contains five holders: The lower slotting holder outer diameter: Φ272.87 mm. The lower shaft outer diameter: Φ150 mm, Tempered and hard chromeplated treatment.

6)      One group guiding sheet wheel (Upper/lower pulling wheel) with tempered and hard chromeplated treatment. The upper pulling wheel has pull ring: Φ119.07 mm/ wheel shaft: Φ70 mm, the lower pulling wheel:  Φ119.07 mm.

7)      T shape corner knife thickness: 7mm.

8)      Creasing and continuous moving holder has meter and safe gap control device. The holder can cross move synchronously.

9)      Slotting upper and lower knife wheel group gap can be micro-adjusted under cutting conditions of corner knife group.

10)    Four shaft design. Pre-pressing and creasing adjusted independently.

11)    Electromagnetism brake

12)    Copper wearing compensation device for longer life.

13)    Inching control for who machine to change knife easily. Electric control to avoid knives being knocked.

5．  Rotary Die Cutting Unit

1)   Upper knife pad roller

◎ Outer diameter: Φ290, Material: Casting iron with dynamic balance test.

◎ Rubber pad thickness: 8, outer diameter: Φ306, width: 250. Quantity: 9pcs

◎ Motorized adjust for gap to die shell

◎ Mechanical cross movement device.

◎ Knife for trimming rubber pad.

2)   Lower knife shell roller.

◎ Outer diameter: Φ270 (die shell not included)

◎  Cutting Knife height: 25.4mm

◎  Cross hole distance: 50mm. Circumference is divided into 14 part averagely. The middle line has hole.

◎  Mater 45# with hard chromed treatment.

◎  Phase adjust degree: 360. Clockwise and anti-clockwise rotation. Motorized adjust can be operated when running.

◎  Cross movement adjust device. Left right distance limit: 10mm.

3)      Max Die cutting paperboard thickness: 8mm.

4)      Die cutting waste scrap can be removed by digging hole with conveyor or sucking air fan.

5)      Pressure is adjusted by motorized operated or PLC control. The die cutting unit is linked with track directly.

6)    Knife for trimming rubber pad.

◎  Ball bearing guide track with good vibration-proof can be adjusted flexibly.

◎ Micro adjust trimming knife.

6．   Auto Sheet Stacker

1)      Min Sheet Size: 250×600 mm.

2)      Conveyor Speed: 0 ～ 200 m/min.

3)      Pile Height: 1900mm.

4)      Rising speed: 8 m/min.

5)      Non-stop delivery to save time and keep safety.

6)      Synchronous control with feeding stop. Inching buttion for caution light and alarm.

7)   Weight safety device to prevent stacking bar from being fallen.

★ Optional Equipments:

7．  Sweden AKEBOOSE enclosed chamber system

1)      Ink supply by pressure, double doctoring blade to make the ink supplied on net roller even and equal.

2)    Pneumatic double film separation pump to fill in the ink and pump out the remaining ink.

3) Only 20grame pressure(0.2 N) on the length of every cm can get very ideal ink doctoring effect.

4)  To reduce the wear of anilox roller, doctoring blade and blade edge sealing material to save ink doctoring cost.

5)  To use patented blade edge sealing mechanism.

6)  To use a " stripped doctoring blade system" to change the blade rapidly.

7)  Without the influence of anilox roller diameter, only with the help of the side faces of chamber system and each side face will match with one part of inking roller diameter and obtains the most ideal ink doctoring result.

8)  Quick and convenient change from working status into washing status.

★  Quality declaration:

When paperboard contains too much sand, water remained inside or hard impurity. The sand or hard impurity may stick to the doctor blade, which leads to scratch of ceramic anilox roller. The problem is not caused by doctor blade chamber system quality. We are not responsible for warranty. Please note to choose qualified raw material.  

8．  Hot air drying system for printing unit.

1)  The heating from electric heating tube (18KW) transferred into the hot air cover. The specially –designed net below the hot air cover blow the hot air onto the paperboard surface evenly to dry the contained water quickly.

2)  Hot drying air. The air gate is divided into three parts and it can be adjusted according to the paperboard size.

3)  Air cover has tow layer. The inside cover blows hot air and outside cover sucks air. The extra water vapor and heating air can be exhausted.

4)  Hot air temperature can be adjusted automatically.

2), IR dryer

1)  IR tube subsection arranged and working quantity can be chosen by paperboard width to lower the power

consumption.

2)  Auto temperature control.

3)  Quick and even temperature rise  

9．  Equalizer for die cutting

1)      Rubber pad is installed on the abrasion-proof and compression resistance plastic bearing. The surface speed of rubber pad is fully controlled by die shell. The product precision will not change with rubber diameter change.

2)      Manual control is unnecessary to avoid operation problem.

Quick change rubber pad and even abrasion.

3)      Speed difference compensation device can control the rubber cylinder surface speed and reduce operation problem. It is different from standard die cutting device. The rubber pads do not cover on the cylinder directly. All the pads are ringed on the bearing cylinder. No matter what diameter of rubber pad changes, the bearing can slide on the cylinder freely and the rubber pad surface speed is fully controlled by die shell to guarantee the die cut box and die shell has the same form.

4)      It is unnecessary for operator to adjust the cylinder running speed because equalizer can control the box size and the adjustment job is automatically finished by equalizer.

5)      It is unnecessary for operator to adjust the cylinder running speed because equalizer can control the box size and the adjustment job is automatically finished by equalizer.

6)      Changing rubber pad is very convenient .The time needed will be shortened to only 5 minutes. The changing position of traditional rubber pad will dismantle all the rubber pads then install them.

10． Fully computerized control for whole machine

1)      Feeding Unit

◎  LCD computer touch screen: 1PC

◎  Coordinate memory.

◎  Motorized operated adjust for left side limit board. Displayed and adjusted through LCD computer touch screen.

◎  Motorized operated adjust for right side limit board. Displayed and adjusted through LCD computer touch screen.

◎  Motorized operated adjust for back side limit board. Displayed and adjusted through LCD computer touch screen.

◎ Motorized operated adjust for feeding wheel gap. Displayed and adjusted through LCD computer touch screen.

◎  Speed displayed through LCD computer touch screen, adjusted through button.

◎  Product quantity counting is displayed and adjusted through LCD computer touch screen.

◎  Feeding/stop feeding control, machine unit and foot locked

◎  Machine unit movement is controlled by machine foot and opens automatically.

◎  Main motor speed adjusted by invertors. It can run through machine foot locking only.

◎ Caution light and alarm has eight types of sound to indicate different conditions.

◎  Single/Continuous/Skip feeding control.

◎ Air fan start/stop speed adjust control by invertor.

◎   Order memory and save.

2)      Printing unit.

◎  LCD computer touch screen: 1PC

◎  Motorized operated adjust for pressure wheel gap. Displayed and adjusted through LCD computer touch screen.

◎ Motorized operated adjust for feeding wheel gap. Displayed and adjusted through LCD computer touch screen.

◎  Motorized operated adjust for printing wheel phase. Displayed and adjusted through LCD computer touch screen. Auto zero adjust.

◎  Motorized operated adjust for phase continuous action. Displayed and adjusted through LCD computer touch screen. Auto zero adjust.

◎  Phase has memory resume and precision limit:  0.1mm.

◎  Machine unit movement, control brake motor of feeding unit. The machine unit locked and separated automatically.

◎  Feeding control rise/fall of ink supply action or manually control stop/press down. The action has prolong time function.

◎  Ink inspection function. No ink alarm.

◎  Order memory or save function.

3)      Slotting unit.

◎ LCD computer touch screen: 1PC

◎  Motorized operated adjust for box height. Displayed and adjusted through LCD computer touch screen.

◎  Motorized operated adjust for phase. Displayed and adjusted through LCD computer touch screen.

◎  Motorized operated adjust for knife holder A. Displayed and adjusted through LCD computer touch screen.

◎ Motorized operated adjust for knife holder B. Displayed and adjusted through LCD computer touch screen.

◎  Motorized operated adjust for middle knife holder. Displayed and adjusted through LCD computer touch screen.

◎  Motorized operated adjust for knife holder C. Displayed and adjusted through LCD computer touch screen.

◎  Motorized operated adjust for feeding wheel of slotting unit. Displayed and adjusted through LCD computer touch screen.

◎ Motorized operated adjust for pressure wheel of slotting unit. Displayed and adjusted through LCD computer touch screen.

◎ Motorized operated adjust for slotting knife gap. Displayed and adjusted through LCD computer touch screen.

◎  Slotting knife close in orientation automatically.

◎  Phase memory, resume function.

◎ Order memory function.

4)      Rotary die cutter

◎ LCD computer touch screen: 1PC

◎ Motorized operated adjust for guide wheel gap. Displayed and adjusted through LCD computer touch screen.

◎  Three phase choice for die shell rubber (manually) (auto) (resume). Auto fall by parameter after feeding.

◎  Motorized operated adjust for cross movement of die cutting knife wheel. Displayed and adjusted through LCD computer touch screen.

◎  Motorized operated adjust for phase movement of die cutting knife wheel. Displayed and adjusted through LCD computer touch screen. Auto zero adjust.

11． Semi-computerized control

1)      Feeding

◎ LCD computer touch screen: 1PC

◎ Coordinate memory.

◎  Motorized operated adjust for left side limit board. Displayed and adjusted through LCD computer touch screen.

◎ Motorized operated adjust for right side limit board. Displayed and adjusted through LCD computer touch screen.

◎  Motorized operated adjust for back side limit board. Displayed and adjusted through LCD computer touch screen.

◎  Speed displayed through LCD computer touch screen, adjusted through button.

◎  Product quantity counting is displayed and adjusted through LCD computer touch screen.

◎  Feeding/stop feeding control, lock machine through machine foot.

◎  Machine unit movement is controlled by machine foot and opens automatically.

◎  Main motor speed adjusted by invertors. It can run through machine foot locking only.

◎  Single/Continuous/Skip feeding control.

◎  Air fan start/stop speed adjust control by invertors.

◎  Order memory or save function.

2)      Printing unit.

◎ Phase has memory resume function.

◎  Machine unit movement, control brake motor of feeding unit. The machine unit locked and separated manually.

◎  Feeding control rise/fall of ink supply action or manually control stop/press down. The action has prolong time function.

◎ Ink inspection function. No ink alarm.

3)      Slotting unit

◎ LCD computer touch screen: 1PC

◎  Motorized operated adjust for box height. Displayed and adjusted through LCD computer touch screen.

◎ Motorized operated adjust for phase. Displayed and adjusted through LCD computer touch screen.

◎  Motorized operated adjust for knife holder A. Displayed and adjusted through LCD computer touch screen.

◎ Motorized operated adjust for knife holder B. Displayed and adjusted through LCD computer touch screen.

◎  Motorized operated adjust for middle knife holder. Displayed and adjusted through LCD computer touch screen.

◎  Motorized operated adjust for knife holder C. Displayed and adjusted through LCD computer touch screen.

◎ Motorized operated adjust for knife holder D. Displayed and adjusted through LCD computer touch screen.

◎ Slotting knife close in orientation automatically.

◎  Phase memory, resume function.

◎   Order memory function.

4)      Die cutting roller

◎  Three phase choice for die cutting roller (manually) (auto) (resume).

◎  Motorized operated adjust for die cutting cylinder, digital display.

12． Vibration blow waste paper scrap

1)      Clean the waste paper scrap left on the paperboard after rotary die cutting.

2)      Adjust vibration frequency of vibration device to vibrate conveying belt and paper scrap after rotary die cutting fall off. The air blowing system removes away paper scrap.  

3)      The fallen paper scrap will be collected on the side of machine is easy for cleaning.

13． Taiwan

1) Ink supply by pressure, double doctoring blade to make the ink supplied on net roller even and equal.

2) Pneumatic double film separation pump to fill in the ink and pump out the remaining ink.

3) Only 20grame pressure(0.2 N) on the, length of every cm can get very ideal ink doctoring effect.

4) Quick doctor blade fix. Only 30 seconds needed for changing one blade.

5) Remained ink in the chamber: 3.3 litre.

6) The inside of chamber has non-sticky coating layer to guarantee complete washing.

7) Light weight strong aluminium alloyed chambers can be separated to wash.

14． Conveying dryer (each group length: 800mm)

1)Sucking conveying for whole distance of rolling wheels platform

2) Sucking conveying for whole distance of rolling wheels platform

3) Sucking air equipment for water vapor draining, the water vapor will be dra, ined together.

4) After conveying and drying, the printing will be dried on the non-coating paper surface. The working speed is 150 sheets / minute.

19, The working principle of hot air dry is that blowing cold air through electric heating box and changed into hot air.

Then blow it to the paperboard surface through pipe, sprayer head and the water volume on the paperboard surface is dried and vaporized. The air volume blow away water vapor. The characteristic is that air volume is strong and temperature inside machine is low. The problem is low power efficiency, complex structure and difficult maintenance. The working principle of IR dryer is that the heating is transmitted on the paper surface; the water is vaporized and sucked through the pipe. The problem is that air volume is small and temperature inside machine is high. Characteristics is easy maintenance, quick dry, save energy and heating by different part of paperboard.