8years using life tire pyrolysis machinery within one year guarantee ,with 50% oil output ,CE certificetes, national patents
8years using life tire pyrolysis machinery within one year
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Sr.No.
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SPECIFICATIONS
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UNITS
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TEST_RESULTS
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STANDARDVALUE
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1.
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KINEMATIC_VISCOSITY_AT 40°C
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CST
|
9.00
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2.4– 15.7
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2.
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ACIDITY, TOTAL
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mgKOH/gm
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0.01
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NIL
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|
3.
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ASH
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% BY WT
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0.005
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0.02
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4.
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FLASH POINT, COC
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°C
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40
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66 MIN.
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5.
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WATER CONTENT
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% BY WT
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NIL
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1.0 MAX.
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6.
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POUR POINT
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°C
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+ 6
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12 – 18
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7.
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DENSITY AT 27°C
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gm/cc
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0.907
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TO REPORT
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8.
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SEDIMENTS
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% BY MASS
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0.02
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0.10
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9.
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TOTAL SULPHUR
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% BY MASS
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0.65
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1.80
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10.
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COPPER STRIP CORROSION TEST FOR 3 HRS AT 100°C
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NO UNITS
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1b
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1 MAX
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11.
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GROSS CALORIFIC VALUE
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KCAL/KG
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10,200
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ABV.10000
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CarbonBlackPowder(30%to35%)
The second product of tyre pyrolysis plant is carbon black.The quantity of carbon black is about 30%to35% according to tyre quality.The use of carbon black is as a chemical strengthener in rubber and coloring agent in pigment industries.This carbon black price is very competitive compare to petroleum carbon black,so our pyrolysis carbon black is good option in stead of petroleum carbon black.
Carbon Black Specification
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Total(Condition)
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Method
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Unit
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Specified Value
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Observed Value
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Ash Content
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ASTM D 1506
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%
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--
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9.44
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Pour Density
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ASTM D 1513
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Kg/m3
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--
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244
|
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pH Value
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ASTM D 1512
|
--
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--
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6.60
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Loss on Heating
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ASTM D 1509
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%
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--
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0.41
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Solvent Extractable
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ASTM D 4527
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%
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--
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7.60
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Iodine Adsorption
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IS 7498
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gm / Kg
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--
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81.14
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Surface Area by BET Method
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ASTM D 1993
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m2 / gm
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--
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27.51
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ICP Analysis
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|
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Cu
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IRMRA/CHEM/
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PPM
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--
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11
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Fe
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SOP/08
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|
|
954
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Mn
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|
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14
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Steel Wire Scrape ( 10% TO 15% )
The third product of tyre pyrolysis plant is steel wire, the quantity of steel wire is about 10% to 15% according to tyre quality. Its very easy to sales steel wire scrape in local market.
Pyrolytic Gases ( About 10 % )
We get pyrolytic gases during process about 10% of waste tyre. The main component of this gases are methane ( CH4 ), so we can not condense and store this gases. We use this gases to heat the reactor and we can use exceed gases for other heating application.
Profit Calculation
5 tons Per Day Plant
INPUT
5 tons Tyre * 7 Rs. Per Kg. = Rs. 35,000.
Daily Expanse for treatment = Rs.7,000.
Total Rs. 42,000.
OUTPUT
5 tons * 40% = 2000 Liter. Oil * Rs. 25 per Kg. = Rs.50,000.
5 tons * 30% = 1500 Kg. Carbon*Rs. 5 per Kg. = Rs.7,500.
5 tons * 10% = 500 Kg. Steel * Rs. 12 per Kg. = Rs. 6,000.
Total Rs. 63,500.
Daily Profit = Rs. 21,500. * 300 days in 1 year = 64,50,000. per Year.
Other Details
Requires Land : - 2000 SQ. Yard.
Electricity consumption : - 12 KW.
Waterrequires Approx. : - 2500 Liters / Day.
Man power require : - Management person: 1
Man power require : -Technical Skill: 1
Man power require : -Unskill worker: 5*T&C.
Processing time
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style
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Feeding time (hour)
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Processing time (hour)
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Cooling time (hour)
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Slag outlet time (hour)
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|
DY-1-6
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2
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7
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2
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2
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DY-1-8
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2
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8
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2-3
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2
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DY-1-10
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2
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8-10
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3-4
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2
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