PCD tool blanks for dressing and cutting tools
PCD Cutting Tool Blanks:
PCD cutting tool blanks are produced by sintering selected diamond particles at high pressure and high temperature, and consist of diamond layer and tungsten carbide substrate.
PCD Blanks provide the hardness, abrasion resistance and thermal conductivity of natural diamond, combined with the toughness of tungsten carbide. The work piece processed by PCD has good surface finish and no need being ground. It is an ideal tool material for its long life and high efficiency.
PCD is widely used for the machining of non-ferrous metals and alloys, such as aluminum, copper, aluminum / gray iron composites, as well as nonmetallic materials such as wood, chipboard, ceramics, plastic, rubber etc, where high abrasion resistance and good surface finish are required. The products are available in 5μm, 10 μm, 25 μm, 25\05 μm and 30\02μm.
PCD cutting tool blanks are produced by sintering selected diamond particles at high pressure and high temperature, and consist of diamond layer and tungsten carbide substrate.
PCD Blanks provide the hardness, abrasion resistance and thermal conductivity of natural diamond, combined with the toughness of tungsten carbide. The work piece processed by PCD has good surface finish and no need being ground. It is an ideal tool material for its long life and high efficiency.
PCD is widely used for the machining of non-ferrous metals and alloys, such as aluminum, copper, aluminum / gray iron composites, as well as nonmetallic materials such as wood, chipboard, ceramics, plastic, rubber etc, where high abrasion resistance and good surface finish are required. The products are available in 5μm, 10 μm, 25 μm, 25\05 μm and 30\02μm.
Advantages of PCD tool blanks:
? Long life tool
? Uniform surface finish
? Reduces machine down time
? Highly improved work piece quality and excellent dimensional control
? Increase productivity
? High material removal rate
? Lower cost per piece
? Long life tool
? Uniform surface finish
? Reduces machine down time
? Highly improved work piece quality and excellent dimensional control
? Increase productivity
? High material removal rate
? Lower cost per piece
PCD Cutting Tool Blanks Application Recommendation:
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Grades
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Characters
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Applications
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Advantages
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005 Fine grain size
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1. Average grain size: 5 μm
2. High diamond content over 90% 3. Laser cutting or EDM cutting available |
Aluminum
Brass / Copper Precious Metals Wood Composites Plastic |
Excellent surface finish
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010 Medium grain size
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1. Average grain size: 10 μm
2. High diamond content over 90% 3. Laser cutting or EDM cutting available |
<14% Si/Al Alloys
Copper Alloys Graphite and Graphite Composites Green Ceramics and Carbides |
Excellent wire resistance Good surface finish
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025 Coarse grain size
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1. Average grain size: 25 μm
2. High diamond content over 90% 3. Laser cutting or EDM cutting available |
>14% Si/Al Alloys
Metal Matrix Composites Bi-Metals (aluminum/castiron) Sintered Ceramics and Carbides Other highly abrasive materials |
Long life
Extremely high wear resistance |
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Shape
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Rroduct No.
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Dimensions(mm)
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Angel(A)
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Diameter(D)
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Thickness(T)
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R360/8.0
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360
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8.0
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1.6/2.0/3.2
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R360/13.2
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360
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13.20
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1.6/2.0/3.2
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R360/30.0
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360
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30.0
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1.6/2.0/3.2
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R360/38.0
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360
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38.0
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1.6/2.0/3.2
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R360/44.0
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360
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44.0
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1.6/2.0/3.2
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R360/51.0
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360
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51.0
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1.6/2.0/3.2
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R360/52.0
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360
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52.0
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1.6/2.0/3.2
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Angel(A)
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Diameter(D)
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Thickness(T)
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R180/8.0
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180
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8.0
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1.6/2.0/3.2
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R180/13.2
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180
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13.20
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1.6/2.0/3.2
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R180/30.0
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180
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30.0
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1.6/2.0/3.2
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R180/38.0
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180
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38.0
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1.6/2.0/3.2
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R180/44.0
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180
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44.0
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1.6/2.0/3.2
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R180/51.0
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180
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51.0
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1.6/2.0/3.2
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R180/52.0
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180
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52.0
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1.6/2.0/3.2
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Angel(A)
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Leg(L)
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Thickness(T)
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R45/3.8
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45
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3.8
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1.6/2.0/3.2
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R45/4.5
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45
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4.5
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1.6/2.0/3.2
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R45/6.3
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45
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6.3
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1.6/2.0/3.2
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R60/3.8
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60
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3.8
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1.6/2.0/3.2
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R60/4.5
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60
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4.5
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1.6/2.0/3.2
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R60/6.4
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60
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6.4
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1.6/2.0/3.2
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R90/
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90
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3.9
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1.6/2.0/3.2
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R90/
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90
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4.6
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1.6/2.0/3.2
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R90/
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90
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6.5
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1.6/2.0/3.2
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Angel(A)
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Leg(L)
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Thickness(T)
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T35/3.8
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35
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3.8
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1.6/2.0/3.2
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T35/4.5
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35
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4.5
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1.6/2.0/3.2
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T35/5.0
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35
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5.0
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1.6/2.0/3.2
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T35/7.0
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35
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7.0
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1.6/2.0/3.2
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T35/9.0
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35
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9.0
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1.6/2.0/3.2
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T45/4.0
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45
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4.0
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1.6/2.0/3.2
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T45/5.0
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45
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5.0
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1.6/2.0/3.2
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T45/6.2
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45
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6.2
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1.6/2.0/3.2
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T55/4.0
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55
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4.0
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1.6/2.0/3.2
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T55/5.0
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55
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5.0
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1.6/2.0/3.2
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T55/7.0
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55
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7.0
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1.6/2.0/3.2
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T60/3.0
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60
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3.0
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1.6/2.0/3.2
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T60/4.0
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60
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4.0
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1.6/2.0/3.2
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T60/5.0
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60
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5.0
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1.6/2.0/3.2
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T60/6.5
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60
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6.5
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1.6/2.0/3.2
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T60/7.0
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60
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7.0
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1.6/2.0/3.2
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T60/9.5
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60
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9.5
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1.6/2.0/3.2
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T90/3.0
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90
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3.0
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1.6/2.0/3.2
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T90/4.0
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90
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4.0
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1.6/2.0/3.2
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T90/5.0
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90
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5.0
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1.6/2.0/3.2
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T90/6.5
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90
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6.5
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1.6/2.0/3.2
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T90/7.5
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90
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7.5
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1.6/2.0/3.2
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T90/9.5
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90
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9.5
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1.6/2.0/3.2
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Length(L)
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Width(W)
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Thickness(T)
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L3.5/3.0
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3.5
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3.0
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1.6/2.0/3.2
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L4.0/2.5
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4.0
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2.5
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1.6/2.0/3.2
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L5.0/2.0
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5.0
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2.0
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1.6/2.0/3.2
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L5.0/2.5
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5.0
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2.5
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1.6/2.0/3.2
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L5.0/3.5
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5.0
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3.5
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1.6/2.0/3.2
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L5.0/4.0
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5.0
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4.0
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1.6/2.0/3.2
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L6.0/3.5
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6.0
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3.5
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1.6/2.0/3.2
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L6.0/4.3
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6.0
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4.3
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1.6/2.0/3.2
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L6.0/4.5
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6.0
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4.5
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1.6/2.0/3.2
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L6.0/5.0
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6.0
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5.0
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1.6/2.0/3.2
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L7.0/3.0
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7.0
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3.0
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1.6/2.0/3.2
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L8.0/2.0
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8.0
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2.0
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1.6/2.0/3.2
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L10.0/3.0
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10.0
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3.0
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1.6/2.0/3.2
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L11/2.5
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11.0
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2.5
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1.6/2.0/3.2
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L12.0/3.0
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12.0
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3.0
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1.6/2.0/3.2
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L13.0/3.0
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13.0
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3.0
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1.6/2.0/3.2
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L20.0/20.0
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20.0
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20.0
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1.6/2.0/3.2
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L25.0/3.0
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25.0
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3.0
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1.6/2.0/3.2
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Standard diamond layer thicknees is 0.5mm.
Available in three grades: 5μm, 10μm and 25μm
Typical order code: R360/30.0-3.2-010P
Means: Product Number: R360/30.0, diameter: 30.0mm ,Grain size: 10μm,Polished
We can produce other non-standard products according to customer's requirement.