Adopted with principle of generating method and CNC EGB, to achieve spline movement and differential compensation, Dry or wet cutting, horizontal type, YGS3610C CNC gear hobbing machine is available to precisely produce cylindrical gear, helical gear, drun gear, worm gear and spline etc.
This model is widely applied for large production of small module gears in the industries of instruments/apparatus, electric tools, motorcycle/auto, reducer motor and aeronautics/astronautics or defense military field etc.
This model is widely applied for large production of small module gears in the industries of instruments/apparatus, electric tools, motorcycle/auto, reducer motor and aeronautics/astronautics or defense military field etc.
Main Features:
1, 8 axes control, double channels, 4 axes linkage, the 8 axes control are:
A axis: Hob shaft swivel
B axis: Hob spindle swivel
C axis: Table swivel
U axis: Tailstock center
V axis: Machine hand
X axis: Radial feed
Y axis: Hob shift feed
Z axis: Axial feed
The 5 linkage axes are: B, C, X, Z, V
2, Electronic gear box to achieve spline and differential compensation
3, Backward protection function: When interruption of power or another kind of emergency, synchronously retreat knife for protection.
4, Software for fault diagnostics and alarm show
5, Alarm for false movement in feeding process
6, Precise cutter setting in the second cutting after hear treat in initial hobbing, up to the hardness of HRC55° +/-2°
7, Indexing in high precision, to eliminate gap
8, Dry or Wet cutting
9, Machining precision to Grade 6(GB/T10095.1-2008), Roughness of teeth surface below Ra1.6um
The main technical specifications of this type of CNC machine tools is,
Max workpiece diameter: 100mm
Max cutting gear length: 150mm
Workpiece length: 370mm
Max module: 2.5mm
Numbers pf teeth: 2-999
Max diameter of hob: 60mm
Max diameter of hob arbours: 13, 16, 22mm
Max hob shift length: 70mm
Hob spindle speed: 0-3000r/min
Workpiece main shaft speed: 1000r/min
Axial rapid feed rate: 4400mm/min
Axial cutting feed rate: 0.1-500mm/min
Rapid feed rate 5000mm/min
Cutting infeed rate0.1-500mm/min
Hob head swivel angle +/-45
Total Power: 15KW
1, 8 axes control, double channels, 4 axes linkage, the 8 axes control are:
A axis: Hob shaft swivel
B axis: Hob spindle swivel
C axis: Table swivel
U axis: Tailstock center
V axis: Machine hand
X axis: Radial feed
Y axis: Hob shift feed
Z axis: Axial feed
The 5 linkage axes are: B, C, X, Z, V
2, Electronic gear box to achieve spline and differential compensation
3, Backward protection function: When interruption of power or another kind of emergency, synchronously retreat knife for protection.
4, Software for fault diagnostics and alarm show
5, Alarm for false movement in feeding process
6, Precise cutter setting in the second cutting after hear treat in initial hobbing, up to the hardness of HRC55° +/-2°
7, Indexing in high precision, to eliminate gap
8, Dry or Wet cutting
9, Machining precision to Grade 6(GB/T10095.1-2008), Roughness of teeth surface below Ra1.6um
The main technical specifications of this type of CNC machine tools is,
Max workpiece diameter: 100mm
Max cutting gear length: 150mm
Workpiece length: 370mm
Max module: 2.5mm
Numbers pf teeth: 2-999
Max diameter of hob: 60mm
Max diameter of hob arbours: 13, 16, 22mm
Max hob shift length: 70mm
Hob spindle speed: 0-3000r/min
Workpiece main shaft speed: 1000r/min
Axial rapid feed rate: 4400mm/min
Axial cutting feed rate: 0.1-500mm/min
Rapid feed rate 5000mm/min
Cutting infeed rate0.1-500mm/min
Hob head swivel angle +/-45
Total Power: 15KW
Dimensions: 2370X1750X1900 mm
Net weight: 3500kg
Standard Equipment
SINUMERIK 840D
Illumination light
Quantitative lubrication device
10.4'' color screen
Workpiece clamping device
Pneumatic system
Electric Control box with air conditioner
φ 13 hob cutter set
Close Cover
Machine hand
Hydraulic system
Magnetic chip conveyor
Feed device Cooling system
Absorber pad
Situation index light
Recycling Lubrication system
Install and adjust tools
Net weight: 3500kg
Standard Equipment
SINUMERIK 840D
Illumination light
Quantitative lubrication device
10.4'' color screen
Workpiece clamping device
Pneumatic system
Electric Control box with air conditioner
φ 13 hob cutter set
Close Cover
Machine hand
Hydraulic system
Magnetic chip conveyor
Feed device Cooling system
Absorber pad
Situation index light
Recycling Lubrication system
Install and adjust tools
Optional Equipment:
SKIVING Precise cutter setting
Oil mist collector(wet)
φ 16 hob cutter set
φ 22 hob cutter set
φ 10 hob cutter set
Workpiece clamping device
Workpiece auxiliary bracket
Rotatable Thimble
Mechanical deburring equip
Dust removing device(dry)
SKIVING Precise cutter setting
Oil mist collector(wet)
φ 16 hob cutter set
φ 22 hob cutter set
φ 10 hob cutter set
Workpiece clamping device
Workpiece auxiliary bracket
Rotatable Thimble
Mechanical deburring equip
Dust removing device(dry)

