Place of Origin: | China (Mainland) |
---|---|
Brand Name: | HC |
Model Number: | CCJ |
PRODUCT NAME: | Automatic Solder Paste Printer |
Repeat Position Accuracy: | PLUS OR MINUS 0.01mm |
Printing Accuracy: | PLUS OR MINUS 0.025mm |
Stencil Size/Min: | 470mm X 370mm |
Stencil Size/Max: | 737mm X 737mm |
Stencil Thickness: | 20mm ~ 40mm |
PCB Size/Min: | 50X50mm |
PCB Size/Max: | 400X340mm |
PCB Thickness: | 0.6~6mm |
PCB Warpage Ratio: | <1%(Based on diagonal length) |
Print head: | Closed-loop pressure feedback, programmable pressure control |
Squeegee Speed: | 10~200mm/sec |
Squeegee Pressure: | 0-15kg software control(closed-loop pressure feedback), pressure value visible |
Squeegee Type: | Steel squeegee (standard), rubber squeegee, and other types of squeegee shall be customized. |
STENCIL Separation Speed: | 0.01~10mm/sec Programmable Control |
Quick Details
Specifications
CCJ is a high precision automatic solder paste printer designed for high precision steel mesh printing or stencil printing in SMT industry.
Product Features:
Wide compatibility for PCB dimensions from 50mm x 50mm to 400mm x 340mm and PCB thickness from 0.6mm to 6mm.
High resolution printing:
High positional accuracy, repeated positioning accuracy ±0.01mm; printing accuracy 0.025mm.
Support glue printing
Automatic control improves production efficiency, controls quality and saves production cost:
Automatic steel mesh positioning;
Automatic PCB alignment;
Automatic adjustment of squeegee pressure;
Automatic printing;
Automatic steel mesh cleaning (dry-type, wet-type and vacuum-type);
Adopt company independently developed suspended print head and programmable automatic pressure adjustment system with pressure closed-loop feedback. Support on-line real time pressure feedback and automatic squeegee pressure balancing. Accurate pressure control ensures perfect paste forming effect.
Separation speed and travel between squeegee and steel mesh is under programmable electric-control, for realizing multiple snap-off methods.
Multi-functional PCB fixed positioning system, for convenient and accurate PCB positioning.
Upward and downward vision positioning system.
Built-in image processing system;
Support 2D, SPC functions.
Applicable Component types
SMT Components such as resistors, capacitors, inductors, diode and triode: 01005, 0201, 0402, 0603, 0805, 1206 and other specifications;
IC: support SOP, TSOP, TSSOP, QFN packaging, min. pitch 0.3mm; support BGA, CSP packaging, min. ball 0.2mm;
Printing size: 50mm x 50mm ~400mm x 340mm;
PCB thickness: 0.6mm ~ 6mm
FPC thickness: ≦0.6mm (Excluding jig)
PCB Application
Applicable to production and manufacturing of mobile phone, communication, LCD TV, STB, family cinema, vehicle electronics, medical power equipment, aerospace and aviation, besides general electronics products.
Specification
*The following data is measured under environment temperature of 25 ℃ and humidity of 60%.
Item Parameter
Repeat Position Accuracy ±0.01mm(Test data and method are available)
Printing Accuracy ±0.025mm(Test data and method are available)
Printing Speed / Cycle Time <9s (Exclude Printing & Cleaning)
Products Changeover <5Min
Screen Stencil Size/Min 470mm X 370mm
Screen Stencil Size/Max 737mm X 737mm
Screen Stencil Size/Thickness 20mm ~ 40mm
PCB Size/Min 50X50mm
PCB Size/Max 400X340mm
PCB Thickness 0.6~6mm
PCB Warpage Ratio <1%(Based on diagonal length)
Bottom of Board Size 13mm(Standard configuration), 25mm
Edge of Board Size 3mm
Conveyor Height 900±40mm
Conveyor Direction Left-Right; Right-Left; Left-Left; Right-Right
Conveyor Speed 100-1500mm/sec Programmable control
Board Positioning Support System Magnetic pin/Side support block/Flexible automatic pin(optional)
Clamping System Elastic side clamping/Vacuum nozzle/Extension-type Z-direction tabletting
Print head Closed-loop pressure feedback, programmable pressure control
Squeegee Speed 10~200mm/sec
Squeegee Pressure 0-15kg software control(closed-loop pressure feedback), pressure value visible
Squeegee Angle 60°(Standard )/55°/45°
Squeegee Type Steel squeegee (standard), rubber squeegee, and other types of squeegee shall be customized.
Steel Mesh Separation Speed 0.01~10mm/sec Programmable Control
Cleaning Method Dry-type, wet-type, vacuum-type ( Programmable combination of Cleaning methods)
Table Adjustment Range X: ±4mm;Y:±6mm;θ:±2°
Type of Fiducial Point Standard geometry shape of fiducial point, bonding pad / Stencil hole
Camera System Single digital camera for upward/downward vision system
Air Pressure 4~6Kg/cm2
Air Consumption Approx 0.07m3 /min
Control Method PC Control
Power Supply AC:220±10%,50/60HZ 1Φ 1.5KW
Machine Dimensions 1450mm(L) x 1250mm(W) x 1540(H)mm(without the height of lighthouse, please see Dimension of Product)
Weight Approx:1100Kg
Operation Temperature -20°C ~ +45°C
Operation Humidity 30%~60%
Product Features:
Wide compatibility for PCB dimensions from 50mm x 50mm to 400mm x 340mm and PCB thickness from 0.6mm to 6mm.
High resolution printing:
High positional accuracy, repeated positioning accuracy ±0.01mm; printing accuracy 0.025mm.
Support glue printing
Automatic control improves production efficiency, controls quality and saves production cost:
Automatic steel mesh positioning;
Automatic PCB alignment;
Automatic adjustment of squeegee pressure;
Automatic printing;
Automatic steel mesh cleaning (dry-type, wet-type and vacuum-type);
Adopt company independently developed suspended print head and programmable automatic pressure adjustment system with pressure closed-loop feedback. Support on-line real time pressure feedback and automatic squeegee pressure balancing. Accurate pressure control ensures perfect paste forming effect.
Separation speed and travel between squeegee and steel mesh is under programmable electric-control, for realizing multiple snap-off methods.
Multi-functional PCB fixed positioning system, for convenient and accurate PCB positioning.
Upward and downward vision positioning system.
Built-in image processing system;
Support 2D, SPC functions.
Applicable Component types
SMT Components such as resistors, capacitors, inductors, diode and triode: 01005, 0201, 0402, 0603, 0805, 1206 and other specifications;
IC: support SOP, TSOP, TSSOP, QFN packaging, min. pitch 0.3mm; support BGA, CSP packaging, min. ball 0.2mm;
Printing size: 50mm x 50mm ~400mm x 340mm;
PCB thickness: 0.6mm ~ 6mm
FPC thickness: ≦0.6mm (Excluding jig)
PCB Application
Applicable to production and manufacturing of mobile phone, communication, LCD TV, STB, family cinema, vehicle electronics, medical power equipment, aerospace and aviation, besides general electronics products.
Specification
*The following data is measured under environment temperature of 25 ℃ and humidity of 60%.
Item Parameter
Repeat Position Accuracy ±0.01mm(Test data and method are available)
Printing Accuracy ±0.025mm(Test data and method are available)
Printing Speed / Cycle Time <9s (Exclude Printing & Cleaning)
Products Changeover <5Min
Screen Stencil Size/Min 470mm X 370mm
Screen Stencil Size/Max 737mm X 737mm
Screen Stencil Size/Thickness 20mm ~ 40mm
PCB Size/Min 50X50mm
PCB Size/Max 400X340mm
PCB Thickness 0.6~6mm
PCB Warpage Ratio <1%(Based on diagonal length)
Bottom of Board Size 13mm(Standard configuration), 25mm
Edge of Board Size 3mm
Conveyor Height 900±40mm
Conveyor Direction Left-Right; Right-Left; Left-Left; Right-Right
Conveyor Speed 100-1500mm/sec Programmable control
Board Positioning Support System Magnetic pin/Side support block/Flexible automatic pin(optional)
Clamping System Elastic side clamping/Vacuum nozzle/Extension-type Z-direction tabletting
Print head Closed-loop pressure feedback, programmable pressure control
Squeegee Speed 10~200mm/sec
Squeegee Pressure 0-15kg software control(closed-loop pressure feedback), pressure value visible
Squeegee Angle 60°(Standard )/55°/45°
Squeegee Type Steel squeegee (standard), rubber squeegee, and other types of squeegee shall be customized.
Steel Mesh Separation Speed 0.01~10mm/sec Programmable Control
Cleaning Method Dry-type, wet-type, vacuum-type ( Programmable combination of Cleaning methods)
Table Adjustment Range X: ±4mm;Y:±6mm;θ:±2°
Type of Fiducial Point Standard geometry shape of fiducial point, bonding pad / Stencil hole
Camera System Single digital camera for upward/downward vision system
Air Pressure 4~6Kg/cm2
Air Consumption Approx 0.07m3 /min
Control Method PC Control
Power Supply AC:220±10%,50/60HZ 1Φ 1.5KW
Machine Dimensions 1450mm(L) x 1250mm(W) x 1540(H)mm(without the height of lighthouse, please see Dimension of Product)
Weight Approx:1100Kg
Operation Temperature -20°C ~ +45°C
Operation Humidity 30%~60%