Top Drive System
Top Drive System is one great technological revolution for rig to replace Kelly and rotary table.
Top Drive System can drill with triples instead of singles to reduce two-thirds volume of work of makeup and breakout, which greatly increases drilling speed. The advantages of TDS is if there??s block up or struck in tripping, you can rotate the drill string while circulating mud flow so it can reduce drilling accidents. Top Drive System can increase the level of mechanization of operation together with the wellhead system which can reduce the worker's labor intensity and the amount of operators. Especially in the directional well and cluster well, TDS is an integrative system that consists of mechanical manufacturing, hydraulic controlling, electric engineering and many other technologies, and the reliability is the key criterium to inspect performance and manufacturing level of top drive drilling system.
Technical Specification for AC Electric Top Drive
Model
|
QW-td40B
|
QW-td50B
|
QW-td70BS
|
QW-td40BQ
|
QW-td20B
|
Drive model
|
AC VFD
|
AC VFD
|
AC VFD
|
AC VFD
|
AC VFD
|
Rated Drilling Depth
|
4000m
|
5000m
|
7000m
|
4000m
|
2000m
|
Rated Load Capacities (ton)
|
250ton
|
350ton
|
500ton
|
250ton
|
1350kN
|
Power Supply
|
600VAC/50HZ
|
600VAC/50HZ
|
600VAC/50HZ
|
600VAC/50HZ
|
600VAC/50HZ
|
Rated Power (hp)
|
315W
|
375KW
|
295kw*2
|
375KW
|
250KW
|
Rotary Speed
|
0~180r/min
|
0~180r/min
|
0~230r/min
|
0~180r/min
|
0~180r/min
|
Drilling Torque(continuous)
|
0~ 33KN.m
|
40KN.m
|
55KN.m
|
0~ 40KN.m
|
26kN.m
|
Max.Torque of Break Out
|
50KN.m
|
60KN.m
|
82KN.m
|
60KN.m
|
39kN.m
|
Backup Tong Range
|
87~216mm
|
87~216mm
|
87~216mm
|
87~216mm
|
87~216mm
|
Hydraulic System Working
|
16MPA
|
16MPA
|
16MPA
|
16MPA
|
16MPA
|
pressure
|
Rated Pressure of IBOP
|
70MPA
|
70MPA
|
70MPA
|
70MPA
|
70MPA
|
Mud Circulating Diameter
|
62mm
|
75mm
|
75mm
|
75mm
|
62mm
|
Rated Circulating Pressure
|
35MPA
|
35MPA
|
35MPA
|
35MPA
|
35MPA
|
Max.distance between
|
570mm
|
705mm
|
930mm
|
650mm
|
463mm
|
Main Shaft Center and The Front End(in)
|
Main Body Height
|
4.8m
|
5m
|
5.5m
|
5.2m
|
4m
|
Ambient Temperature
|
-45~55??C
|
-35~55??C
|
-35~55??C
|
-35~55??C
|
-45~55??C
|
Technical Specifications for Hydraulic Top Drive
Model
|
JD-td40HY
|
JD-td20HY
|
Drive model
|
Hydraulic
|
Hydraulic
|
Rated Drilling Depth(m)
|
4,000(114mm/drill pipe)
|
2,000(114mm/drill pipe)
|
Rated Load Capacities (ton)
|
250
|
150
|
Power Supply
|
380VAC/50HZ
|
380VAC/50HZ
|
Rated Power (hp)
|
540
|
400
|
Rotary Speed (RPM)
|
0-180
|
0-180
|
Drilling Torque(continuous)(lbf.ft)
|
25,800
|
18,500
|
Max.Torque of Break Out (lbf.ft)
|
36,000
|
36,000
|
Backup Tong Range (in)
|
3-1/2~10-1/2
|
3-1/2~10-1/2
|
Hydraulic System Working pressure (Psi)
|
5,000
|
5,000
|
Assistant Hydraulic System Working Pressure (Psi)
|
2,280
|
2,280
|
Rated Pressure of IBOP (Psi)
|
10,000
|
10,000
|
Mud Circulating Diameter (in)
|
2-1/2
|
2-1/2
|
Rated Circulating Pressure(Psi)
|
5,000
|
5,000
|
Max.distance between Main Shaft Center and The Front End(in)
|
23.1
|
23.1
|
Main Body Height
|
3.8mm
|
3.6mm
|
Ambient Temperature
|
-35~55??C
|
-35~55??C
|
|