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Place of Origin: China (Mainland)
Brand Name: YIBO
Model Number: BRJ1400 Copper Foil Winding Machine
Axial length:
Axial length including down-lead:
Outer diameter of coil (excluding platoon):
Max. outer diameter:
Min. inner diameter: 85mm
Coil shape:
Raw material:
Width of foil:
Thickness of foil:
Inner diameter:
Outer diameter:
Arm length:
Expanding range: 385-520mm
Capacity:
Expanding force: 10-10000N
Hydraulic pressure:

Specifications

 Foil Winding Machine For Transformer

 

Foil winding width:1400mm Foil winding outer diameter:200~400mm Foil winding shapes: circular, square, rectangle

The BRJ-1400 Foil winding machine is a dedicated equipment for the potential transformer foil winder/coiler. It can winding large-capacity & enegy-saving type potential transformer winder/coiler.


The machine consists mainly of:
(1) welding device,
(2) winding machine,
(3) end-insulation de-coiling device,
(4) end-insulation guiding device,
(5) dust removal device,
(6) shearing device,
(7) layer-insulation de-coiling device,
(8) photoelectric side-control device,
(9) raw-edge-smoothening device,
(10) materials conveying device,
(11) de-coiling machine,
(12) correcting device,
(13) electric control box,
(14) tungsten electrode argon arc welding machine.

 

Product information 
The BRJ-1400 Foil Coiling Machine(Double) is a dedicated for the production of low-voltage coils for dry-type transformers and even for production of energy-saving large-capacity transformer coils. The model is featured by the following: 
Available for lap winding or parallel winding of double-layer foils(Aluminum of Copper), and also for single-layer winding. The lower layer adopts three-point simultaneous correction technology, which facilitates high coorection speed and high accuracy. In addition to employing imported linear guide and ball screw, the(in order to ensure smooth welding quality, but also optional water cooling system)The tension of the foil is genreated by the de-coiling device. The winding spindle is controlled by a variable frequency system so that the machine will maintain stable positive rotation and negative rotation even when under fairly powerful tension. Except for the motor, the implementing mechanism is controlled by pneumatic components. 

Main Technical Parameters(it can be customized according to customer's requirements)

  

1 Coil size:

 

1) Axial length: 180-800mm /350-1100mm/350-1400mm/500-1600mm

 

2) Axial length including down-lead: 330-850mm /350-1100mm/350-1400mm/500-1600mm

 

3) Outer diameter of coil (excluding platoon): 700mm/900mm/1100/1400/

 

4) Max. outer diameter: 800mm

 

5) Min. inner diameter: 85mm

 

6) Coil shape: round or rectangular

 

2 Raw material of foil

 

1) Raw material: copper or aluminum foil

 

2) Width of foil: 180-750mm

 

3) Thickness of foil: copper 0.3-2mm; aluminum 0.5-3mm

 

3 Decoiler on the machine, hydraulic expansion

 

1) Inner diameter: copper 400mm; aluminum 500mm

 

2) Outer diameter: 900mm

 

3) Arm length: 750mm

 

4) Expanding range: 385-520mm

 

5) Capacity: 1000kg

 

6) Expanding force: 10-10000N

 

7) Hydraulic pressure: 0.6MPa

 

4 Winding machine

 

1) Working moment: more than 4000N/m 

 

2) Winding motor power: 11kW

 

3) Speed regulation method: inverter control, stepless adjusting

 

4) Winding shaft: 50 x 90 x 1850mm

 

5) Winding speed: 0-30 r/min

5 Welding method: TIG welding, automatic, 0-1m/min welding speed

 

6 Cutting device: disc blade type, cutting speed 1.5m/min, shearing length 700mm.

 

7 Shafts for interlaminar insulations: two sets, shaft diameter 76mm, interlaminar insulation outer diameter less than 400mm;

 

8 Terminal insulation device: 4 sets (can be special ordered), outer diameter less than 350mm, inner diameter 56mm, width 15-200mm

 

9 Control system: PLC automatic control

 

10 Counting precision: 0.1 circle

 

11 Deviation rectifying method: servo system, rectifying precision +/-0.1mm.

ITEM PARAMETERS
Coil outer diameter 200~600mm
Foil band width 300~1400mm
Line material shape Circular,Square,Rectangle
Conduxtive foil material ALu foil or copper foil
Thickness of conduxtive material Alu0.5~2mm,copper0.5~1.6mm
Layer-insulation amount 1~2
Terminal insulation amount 1~3
Winding speed 0~35r/min(Pedal unrolling control,stepless adjustment)
Soldering speed 0~0.7m/min(Mcanual,Automatic,Pneumatic control,Stepless  adjustment)
Max tension of foil band 20000N
Aligning accuracy about0.5mm
Total power of motors 28KW
Total weight 6500KG(single) 8500KG(double)
Overall dimensions 4000*2500*2500mm(single)  6700*2500*2500mm(double)

 


 




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