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Quick Details

Condition: New
Application: Produce C,Z Purlin
Production Capacity: 10-12m/min
Place of Origin:
Brand Name: FSM
Model Number: C80-300
Voltage: 415V
Power(W): 15KW
Dimension(L*W*H): 11000mm*1400mm*1400mm
Weight: 14000KG
Certification: ISO
Warranty: One year
After-sales Service Provided: Engineers available to service machinery overseas

Specifications

Automatic Pre-punching C/Z Purlin Roll Forming Machine With Post-cutting Progress

 

 

 

C-Z quick interchangeable machine adopts a special structure.
  • Quick C to Z interchange: The rollers for C & Z are changed very quickly without dismantle any parts, The forming tooling is simply unclamped (two bolts), rotated through 180 degree, and re-tightened. No tooling or spacers are removed or changed. Quick, Easy, Simple.
  • Size change: The form tooling is unclamped, slid into the correct position and retightened. No special tools, no spacer changed. Infinite sizes are possible.
  • Only input data in touch screen can adjust the any size automatically, by servo motor driving stations moving accurately on linear guiderail with help of encoder and limit switch.
 
 

Details of roll forming main machine

  • Purlin specifications: width :80-300mm height: 40-80mm, small rib: 14-25mm
  • Coil thickness:1.2-3mm Q195~235, hot-zinc coils& Hot Rolled coils
  • Working speed: 10-12m/min (not containing punching and cutting time )
  • Forming roller: 17steps
  • Leveling roller:5steps (up 2 and down 3)
  • Rectifying: one step
  • Feeding & guiding: 2 sets ,4 rollers
  • Material of roller: GCr15, quenched
  • Material of main shaft:45﹟forge steel
  • Main motor: 15KW
  • Feeding, leveling motor power: 7.5 KW
  • Hydraulic pressure: 15-20MPa
  • Hydraulic power: 7.5 KW
  • Transmission: Transmission by Chains 1.2Inch double line
  • Main dimension: 11000 x 1400 x 1400mm (L x W x H)
  • Total weight: 14000kg

 

Control system(PLC Control system)

  • Voltage, Frequency, Phase: 415V, 50 Hz, 3Phase
  • Automatic length measurement:
  • Automatic quantity measurement
  • Computer used to control length & quantity. Machine will automatically cut to lengthand and stop when required quantity is achieved
  • Length inaccuracy can be amended easily.
  • Control panel: Button-type switch and touch screen
  • Unit of length: millimeter (switched on the control panel)
  • The program should be can set 5 different measure and quantity.
 
 

Punchind and cutting progress

  • Punching mold: Cr12 HRC 58-62
  • Machine with 2 sets punching system
  • Punching with hydraulic drive
  • punching at end-wise controlled by PLC control system, punching at broad-wise adjusted by manual.
  • Punch details as shown in drawing.
  • Hydraulic Cutting before forming: Cut the sheet before roll forming to required length.
  • Cutting motion: The main machine automatically doesn't stop and the continue punching and cutting .
  • Material of blade: CR12with heat treatment
  • Length measuring: Automatic length measuring
  • Tolerance of length: 3m+/- 1.5mm

 

 

Technological process


Decoiling—feeding—Punching—cutting-roll forming—Out table