1

THREE HYDRAULIC CYLINDERS

2

MOVEMENT OF STACKER

3

(GEAR AND RACK)SYNCHRONOUS DEMOULDING SYSTEM

4

SWING BEAM PALLET SENDING DEVICE

5

AUTOMATIC CONTROL DEVICE

6

AUTOMATIC CONTROL DEVICE

7

LIFTER/DISCHRGING MOUTH

FEATURES

1. Through maximizing the use of effective vibration, transfer evenly the vibration strength to all parts of a molding box to allow blocks to have higher density and the molding box have a longer service life.

2. Special storage and distribution system: A special feeding device is added and storage is computer-controlled. Therefore feeding can be done evenly and finished products have little error in strength.

3. Optimized power design, oil vibration and eliminate energy consumption computer-controlled synchronized vibration realize feeding under variable and low frequency and molding under high frequency table-mold synchronized vibration concrete can be made fully compact within 2 or 3 seconds to have a high strength.

4. Imported appliances and hydraulic parts and elements ensure the failure-free operation of the two systems. Advanced random inspection system enables remote control and failure diagnosis.

5. Mechanic operation can be adjusted on menu, eliminating the need of professional personnel human-machine interaction is realized operate automatically.

6. Electrical, mechanical and hydraulic integration PLC computer-controlled every step is under monitoring failure diagnosis, self-locking and output calculation use less cement

PRODUCTION SCALE

1. Floor area: 8000m2 (500m2 for production, 800m2 for warehouse, 100m2 for office and 6600m2 for the site ground)

2. Workers: 6

3. Water and power: 12 Ts of water per day for production, 380V power supply, total installed capacity of 60KW, and average efficiency of 38KW.

PRODUCTS

Various types of concrete blocks,standard bricks,perforated bricks and paving bricks,solid/hollow/cellular masonry products,paving stones with or without face mix,garden and landscaping products.Slab,edger,kerbstone,grass blocks,solpe blocks,interlocking blocks.These products are of good quality,high compression strength and accurate dimension.Besides,more kinds can be produced such as color paving bricks,color grassland bricks and curb bricks if the second raw materials feeding system is added to the line.Widely used in building,road paving,squares,gardens,landscaping.City constructions etc.

TECHNICAL SPECIFICATIONS

Production Capacity

Standard brick 240*115*53mm 36 pcs/mould

Hollow block 390*190*190mm 6 pcs /mould

Road brick 0.55 m2/mould

Cycle time

15-20S

Shift output

Standard brick 240*115*53mm 69120 pcs/8 hours

Hollow block 390*190*190mm 11520 pcs/8 hours

Road brick 1056 m2/8 hours

Vibrating force

70 KN

Power

31 KW

Pallet Size

940x830x25mm

Weight

11.5 T

Dimensions

8300x4400x2900mm

ITEMS OF INVESTMENT

Component of production line

Function

Quantity

Silo

Hold cement or powder materials

1

Screw conveyer(9M)

Delivery the powder materials into mixer

1

Three-stage batching system(electronic calculation)

Batching raw materials

1

JS500 Mixer

Delivery the raw material to main block machine
Mixer raw materials

1

Belt ConveyerⅡ

Delivery the raw material to main block machine
Mixer raw materials

1

QTY 6-16 Block Making Machine

Block making Automatic

1

Automatic brick conveyor machine

Delivery the finished wet bricks

1

Automatic pallet feeder

Feed bamboo pallet automatic

1

Hydraulic unit

Offer hydraulic press for whole line

1

Control system(German Siemens)

Control block machine, concrete mixer whole line

1

Elevator/Lowerator

Stacking the pallet one by one

1

Finger car

deliver the wet bricks to curing room

1

Curing room

increase the intensity and decrease the growing time of wet brick.

1

Stacker

Catch the bricks on pallets and put them
on conveyor

1

Free mould

To make different size and shape bricks by changing moulds

1

Manual hydraulic forklift

Delivery the finished product to curing land

2

RAW MATERIALS

Materials such as sand,crushed stone,cement,dust and fly coal ash,cinder,gravel,perlite,wet ash in power plant,dry ash,hybrid ash,boiler slag,spontaneous combustion coal gangue,mountain flour,haydite,mine tailings,scoria,steel slag,carbide slag,water-granulated slag,wind-granulared slag,dry slag,smelting slag,sulfuric acid residue,phosphate fertilizer slag,caustic sludge,laterite in aluminium manufacturers,electrolytic copper slag,stonework waste,potsherd,waste brick power,construction waste,etc(among which one or two kinds are enough)

CERTIFICATE FOR QUALITY

Quality is the core of our company.Advanced inspection equipments and stringent quality control tests make us through ISO9001 certificatin,and also we have passed the tests of National Building Materials and Mechanical Products Testing Center.