1. model: JWC-LLK450-SV  /JWC-LLK400

2. designed speed: 250M/min

3. stable speed: 400pcs/min(JWC-LLK450-SV)  , 300 pieces/min (JWC-LLK400)

4. qualified rate:98%

5. efficiency: ≥85%

6. installation capacity: 360KW(including glue applicators)

7. practical capacity: 260KW(including glue applicators) breaker: 600A

8. electricity: 3 phase 4 lines 380v±5%,50HZ(ground)

9. cable: 3×120 mm2+1×50 mm2+1×25 mm2

11. air compressor: ＞0.6Mpa, 2.3m3/min, 22kw(for reference)

12. total weight: 80T

13. noise: <85db (A)

14. machine size: 38×8m×4.5m

15. working size: 42m×12m×6m

16. product size: S,M,L,XL,XXL

17.product length: 530mm(XL) 490mm(L) 450mm(M)

18. container: 4×40HQ+1×20GP

1.        Saw mill High-speed Fabric Crusher, Saw blade head adopts hard alloy material, crusher capacity can reach to 600kgs/hour

2.        Fluff Pulp Drum-type Forming Equipment

3.        SAP feeding adopts servo to control. It's mixed with fluff pulp. Feeding amount can be adjusted and shown on the touchable screen.

SAP is fixed to the amount of 50KG. It has the function of position checking, auto feeding, shortage alarm, equipped with ground stock box≥800kg. When SAP is in the low position, it can automatically feed SAP to upper side. Max 15g can be added to each pcs and the range is 4-15g adjusted. Under stable production, error between each pcs is ≤±5%. When machine speed reaches to 50pcs/min, feeding amount should reach to certain requirement. If main machine speed is lower than 50pcs/min, it automatically stops feeding.

4.        High-Pressure Absorbent Fan guarantee vacuum suction capacity

5.        Upper and lower tissue paper auto unwinding, auto splicing, auto tension control, auto rejection, auto web guiding, and wrapping the fluff core.

6.        Cotton Core Embossing Roller

7.        ADL cutting unit, auto unwinding, auto splicing, auto tension control, auto rejection, auto web guiding, glued to stick to the up side of the core.

8.        Cotton Core Short Cut

9.        Hydrophobic NW auto unwinding, auto splicing, auto tension control, auto rejection. After auto web guiding, hydrophobic non woven slitting into two pieces as left and right leak cuff units of diapers. After slitting, it has manual correction function to prevent material go away.

10.     Hydrophilic NW auto unwinding, auto splicing, auto tension control, auto rejection, auto web guiding, glued with hydrophobic NW to be the surface of the product.

11.     Standing elastic ribbon adding unit

12.     3-cores Pressing Roller

13.     Leak-proof 2rd side turning unit

14.     Bottom film auto unwinding, auto splicing, auto tension control, auto web guiding, auto rejection

15.     Laminated NW auto unwinding, auto splicing, auto tension control, auto web guiding, auto rejection

16.     Bottom film glued with laminated NW into the bottom material of the product

17.     Transfer Flat Cutter

18.     Leak-proof compression unit

19.     Side Seal Embossing Roller

20.     Core pressing unit

21.     Core cutting unit

22.     Core turning to horizontal direction unit

23.     Color picture tape servo control position cutting unit

24.     Inner layer waist NW auto unwinding, auto splicing, auto tension control, auto web guiding, auto rejection

25.     Outer layer waist NW auto unwinding, auto splicing, auto tension control, auto web guiding, auto rejection

26.     Waist elastic ribbon adding unit

27.     Inner and outer waist NW laminating unit

28.     Waist elastic ribbon cutting unit

29.     Core and waist NW laminating unit

30.     Waist NW side turning unit

31.     Waist NW arc cutting unit

32.     Arc wastes recycling unit

33.     Product double pressing rollers unit

34.     Product double folding unit

35.     Product double folding edge guiding unit

36.     Waist welding unit

37.     Waist cutting unit

38.     Product turning to horizontal direction unit

39.     Product arranging out unit

40.     Safety Protection Door

41.     dust collection system

42.    Raw materials online lifting system, easy changing raw materials, saves labor cost and time

1. It adopts 80sets servo motored driving.

2. 14M timing belt, timing wheel are equipped on the main parts

3. It adopts qualified high speed steel to prolong cutters lifetime. Customer can also choose to use M7 material cutter.

4. Cutters in important place adopt planet speed reducer for conveying to avoid maintenance and error.

Hot-melt Glue Equipment Control System

Servo System

Power Supply Processing System

Auto Web-guider System

Gas Resource Processing System

Electro-Optic Detecting Processing System

PID Temperature Control System

Fan Control System

Exhausting & Radiation System

Maintenance & Lighting System

Touchable Screen Operating System

Safety Protection Door Control System

Frequency Transformer Control System

Different sounds with alarm lamp indicates different problems, and the warn records are recorded automatically and read from the interface.

Servo motor controller all put into the electrical cabinet separately. Easy for maintained, checking and repair.

Main compositions:

1. It adopts Mitsubishi servo moving control system 80 servo motors in all to realize the true meaning of full servo motor controlling.

2. Machine has 18 sets web guiders in all to insure each working position accurate and reduce unqualified rate.

3. It adopts servo motor to control raw materials auto-unwinding and tension control. It's combined with 35 sensors for easier adjusting.

4. Saw blade mill high speed crusher can take untreated pulp, semi-treated pulp and treated pulp. It adopts servo controlling and feeding amount can be shown on the screen. Saw blade type is used for crushing speed 600kg/hour.

4.1 Pulp rack, adopt pneumatic lifter, two rolls capacity

4.2 It adopts servo motor to control wood pulp supplying amount. The supplying amount can be shown on the touch-screen of the PLC

4.3 crusher machines are equipped with sound-insulated cover.

5. forming drum feeding unit, when changing the diaper size, core grams can also be adjusted.

6. It adopts forming drum for fluff feeding. The feeding amount can be adjusted when changing baby diaper size.

7. SAP feeding adopts full servo to mix with fluff pulp. Feeding amount can be adjusted and shown on the touchable screen.

SAP is fixed to the amount of 50KG. It has the function of position checking, auto feeding, shortage alarm, equipped with ground stock box≥800kg. When SAP is in the low position, it can automatically feed SAP to upper side. Max 15g can be added to each pcs and the range is 4-15g adjusted. Under stable production, error between each pcs is ≤±5%. When machine speed reaches to 50pcs/min, feeding amount should reach to certain requirement. If main machine speed is lower than 50pcs/min, it automatically stops feeding.

8. Fluff pulp adopts single net wheel feeding way and is wrapped by tissue paper.

Note: According to some products design, fluff core can be double layers. That's to say bottom layer is big core and upper layer is small core. Plus refer to the optional device for the detailed illustrations.

9. Fluff core embossing unit. Embossing shape can be produced as per clients' request. The embossing roller is heated and temperature is controlled.

10. Fluff core cutting unit.

11. Hydrophobic non woven auto unwinding, auto splicing, auto tension control, auto rejection. After auto edge guiding, it slits into two pieces as left and right leak cuff units of diapers. After slitting, it has correction function to prevent material go away.

12. Hydrophilic nonwoven auto unwinding,  auto splicing, auto tension control, auto rejection, auto edge guiding. It is glued and combined as the surface of baby diapers.

13. Leg cuff feeding unit. It is glued with hydrophobic non woven as the leg water-proof part.

13.1 Lycra ribbon material is put outside of the main machine. So it's easy to change material. This part has 3 lines for both right and left sides.

13.2 Customer can choose 2 lines or 3 lines design.

14. elastic standing cuff pressing unit

15. elastic standing cuff 2rd side turning unit

16. Bottom PE film auto-unwinding, auto splicing, auto tension controlling and materials auto web guiding and auto rejection.

17. ADL servo unwinding and tension control function. ADL is cut and glued on the above of fluff core.

18. Lycra ribbon is glued and combined with bottom film as elastic standing cuff. The tension is adjusted.

19. Surface layer, middle layer and bottom layer combine.

20. core is cut and turn to horizontal direction and combined with waist NW.

21. waist NW arc cut unit

22. waist NW auto unwinding, auto splicing, auto tension control, auto edge guiding, auto rejection.

23. color picture tape is slit into front and back two pieces, position cut and turn and stick to waist NW.

24. waist NW bi-folding welding unit, by heating pressing(or ultrasonic)

25. product final cut unit

26. product turn to horizontal direction and arrange out unit

27. Glue applicator bridge style structure is set in the front of machine. It's easier to check glue amount in time.

Full Servo Pull –Up Baby Diaper machine

Model: JWC-LLK450-SV

Model

Quantity

Price

FOB NANJINGPORT

 JWC-LLK450-SV

1SET

USD 1,025,000(80 sets servo motors)

Glue applicator

(choose one brand)

9 SETS

1: NordsonUSA: 273,000

2: ITWUSA: 251,000

Semi- Servo Pull –Up Baby Diaper machine

Model: JWC-LLK400

Item

Quantity

Price

FOB NANJINGPORT

 JWC-LLK400

1SET

USD775,000(10 sets servo motors)

Glue applicator

(choose one brand)

9 SETS

1: NordsonUSA: 273,000

2: ITW USA : 251,000

Main Function of the machine :

1.       High Speed Crusher: can crush treated and untreated fluff pulp 600kgs/hour.

2. SAP-set-on-ground feeding

3. 18 sets web guiders

4. dust collection device

5. waste collection device

6. noise elimination device

7. glue applicator bridge structure for easier inspection of glue amount

8. 9 sets raw materials servo control auto unwinding, auto splicing, auto material tension control, automatic rectification and auto reject wasted products, auto stop machine when breakdown take place (used for upper and lower tissue paper, acquisition layer NW, middle surface NW, leg cuff NW, bottom film, bottom NW, inner waistband NW, outer waistband NW.)

9. color picture tape position cutting and transmission controlled by servo, suitable for whole picture design.

10. Machine can be controlled remotely, timely monitoring machine working programs, and can remote maintenance and solve programs problem.

11. Machine equips safety doors

12. Four sets plastic bag manual sealing machines

13. Except glue, elastic ribbon and fluff pulp, all the other raw materials has auto inspection and auto rejection functions.

14. Mitsubishi PLC +touching screen +servo control

15. One year spare parts

Delivery time

180 days