Item

Quantity

Price(USD)

Main machine

JWC-KBD-SV

1

USD 646000

60-65 sets servo motors

FOB NANJINGPORT

Glue applicator

(choose one brand)

5 sets

1.      USA Nordson: USD 179,000

2.      USA  ITW: USD  152,000

Bridge-style set in the front of the machine

Functions of the main machine:

1: High Speed Crusher: can crush treated and untreated fluff pulp 600kgs/hour.

2: PLC +touching screen +servo control system

3: Fluff pulp forming drum feeding. It can produce both fluff pulp type and ultra-thin type sanitary napkins with quick-easy package.

4: SAP-set-on-ground feeding

5: defect scan unit and some raw materials missing inspection

6: Except release tape, glue, SAP and fluff pulp, all the other raw materials automatic tension controlling, automatic unwinding and splicing system, automatic web guiding, automatic rejection

7: 8 sets web guiders to make sure raw materials run in correct direction

8: dust cleaning device

9: waste raw materials collection device

10: Machine can be controlled remotely which is convenient for maintenance and solve programs problems.

11: 8 sets of auto unwinding auto splicing, auto material tension control, automatic rectification and auto reject wasted products, auto stop machine when breakdown take place (top sheet nonwoven, packing film, back sheet, tissue paper/nondust paper, air laid paper, middle release paper, wings release paper)

12: Touchable screen controlling platform, to provide the service between man and machine by pictures file.

13: glue applicator adopts bridge-style set in the front of the machine.

14: Safety shield using aluminum alloy frame, toughened glass

15: Four sets plastic bag manual sealing machine

16: One year spare parts

1. Model: JWC-KBD-SV

2. Designed speed: 300m/min

3. Running speed: 1000pcs/min

4. Qualified rate: 98%(the rate is compared with qualified products with gross output products within 7.5 hours)

5. Efficiency: ≥90% (the rate is compared real output with principle output within 7.5 hours)

6. The lowest air pressure: 6 kg/cm²   ≥0.6mpa , 2.8 m³/min

7. Total weight: about60000 kg

8. Main machine overall dimensions: 28×6×3.5M(L×W×H)

9. Working space: 32×10×4M(L×W×H)

10. Container: 3×40 HQ

1. Saw mill high-speed crusher

2. Fluff Pulp Drum-type Forming Equipment and controlled by servo system.

3. SAP Application Devices. Controlled by servo system and quantity can be adjusted

4. High-Pressure Absorbent Fan

5. Tissue paper auto unwinding, auto tension control and splicing system, auto web guiding, auto rejection

6. Cotton Core Embossing Roller

7. Cotton Core Arc Cut

8. top sheet non woven auto unwinding, auto tension control and splicing system, auto web guiding, auto rejection

9. ADL adding unit

10. Liquid guiding (embossing) unit

11. back sheet PE film auto unwinding, auto tension control and splicing system, auto web guiding, auto rejection

12. top sheet, middle fluff core and back sheet combining units.

13. round sealing unit.

14. middle release paper unit

15. Die cutting unit.

16. Waste materials collection unit.

17. products 180 degree change direction

18. Wings release paper adding unit

19. Products 90 degree change direction.

20. Packing film auto unwinding, auto tension control and splicing system, auto web guiding, auto rejection

21. Step 2 wrapping

22. Air exhausting structure in small package

23. quick- easy tape adding unit.

24. quick- easy package sealing and cutting unit.

25. finished-products output in a line.

26. Pneumatic system

27. dust collection

1. Hot-melt Glue Equipment Control System

2. Servo System

3. Power Supply Processing System

4. Auto Web-guider System, can reduce the materials width, save cost

5. Gas Resource Processing System

6. Electro-Optic Detecting Processing System

7. PID Temperature Control System

8. Fan Control System

9. Exhausting & Radiation System

10. Maintenance & Lighting System

11. Touchable Screen Operating System

12. Safety Protection Door

13. Different sounds with alarm lamp indicates different problems, and the warn records are recorded automatically and read from the interface.

14. All servo controllers are all put in the electrical cabinet separately. Easy for maintenance, checking and repair.

15. A/C (air conditioning) system is equipped inside the electrical cabinet.

1.        Main machine adopts 56-62sets servo motors driving

2.        Adopted imported convey belt driven. The friction coefficient can be auto profit adjusted at low or high speed to ensure whole line in consistent situation and good products.

3.        The key parts adopt ball cage coupling, can improve the parallelism between upper and bottom cutting rollers, reduce the transmission error, more stable

4.        The thickness of inside and outside plate use 35mm, 45 # hard steel

5.        Using high quality HSS, ensure the life of cutter. Customers also can choose M7 material

6.        The key position tool transmission adopts planetary reducer drive, free maintenance, zero error.