1. Type: JWC-KBD400 

2. Designed speed: 140M/min

3. Real Running speed: 450pcs/min

4. Product Size: single size(size can be decided by customer)

5. Capacity: 140kw (including glue applicators, single drum forming)

6. Practical capacity: 100kw ,  Breaker: 400 A

7. Electricity: 3 phase 4 lines 380V 50HZ , 3×70mm2+1×50 mm2+1×25mm2

8. Air compressor : ≥0.6mpa, 1.8m3/min

9. Total weight: about 35T

10. Main machine overall dimensions: 22×5×3M(L×W×H)

11. Working Space: 26×9×4M(L×W×H)

13. Container: 2×40HQ

1.      driving way: main axis(it adopts frequency motor, gearbox, universal shaft and timing belt conveying)

2.      Machine can produce both fluff-type and ultra-thin type sanitary napkins.

3.      PLC+ touchable screen+ frequency convertor controlling system

4.      surface nonwoven, bottom PE film and tissue paper/air laid paper auto splicing system

5.      surface nonwoven, bottom PE film and tissue paper/airlaid paper auto tension control system

6.      surface nonwoven, bottom PE film and tissue paper/airlaid paper auto web guiding system

7.      surface nonwoven, bottom PE film and tissue paper/airlaid paper auto rejection system(waste products)

8.      auto stop system when breaking down.

9.      Cutter shelf adopts #45 hard steel to prolong cutter lifetime.

1 High speed sawmill crusher can crush all kinds of fluff pulp.

1.1 Pulp shelf adopts pneumatic lifting and takes two rollers at the same time.

1.2 It adopts frequency convertor controlling for fluff pulp feeding and feeding amount can be shown on the touchable screen.

2. Forming drum feeding units.

3. Double-screw type of SAP adding unit. Fluff pulp is mixed with SAP. The supplying amount is adjusted by frequency-converter motor and follow up the speed of the main machine. The supplying amount can be shown on the touch-screen of the PLC.

4. Fluff core wrapped by tissue paper unit.

5. Fluff core embossing unit. Embossing shape can be produced as per clients' request. The embossing roller is heated and temperature is controlled.

6. Core-cut unit.

7. Ultra-thin products:

7.1 air laid paper feeding unit

7.2 non dust paper feeding unit

7.3 air laid paper short cut unit

7.4 non dust cutting unit

8. top-sheet hydrophilic non woven or perforated film feeding unit

9. liquid guiding (embossing)

10. back-sheet PE film feeding unit.

11. Top sheet, middle fluff core and back sheet combining units.

12. round sealing unit.

13. middle release paper unit

14. Die cutting unit.

15. Waste materials collection unit.

16.products 180 degree change direction

17. Wings release paper folding and feeding unit

18. Products 90 degree change direction.

19. products adjust direction and arranging

20. Packing film feeding unit.

21. step 2 wrapping

22. quick- easy tape adding unit.

23. quick- easy package sealing and cutting unit.

24. finished-products output in a line.

25. urgent-stop unit

1.        Frequency control system of main machine

2.        Optical fiber transmit communication way

3.        Man-machine interface, menu mode operation, to achieve human-computer dialogue. Can operate the machine within the menu and changed parapets anytime, record and search all kinds of production and alarming data.

4.        Pulp and SAP feeding is controlled by frequency; the quantity can be adjusted on the touchable screen.

5.        Constant tension control and auto unwinding system, can fit with different quality raw materials to guarantee the quality of the products

6.        Raw material auto splicing. It can reduce the material waste by setting the core dia.

7.        Raw material auto rejecting system can reduce the wastage rate and save labor force.

8.        The amount of auto rejection can be displayed on the touchable screen

9.        The main raw materials equipped 3 sets of web guiders, guarantee the revision of the materials feeding, the error is about 1mm. The raw material width can be less with web guide system, which can decrease the cost

10.    Connecter detective of all kinds raw materials, the product will be auto rejected if any connectors inside.(require the connector of each raw materials have color)

11.    Temperature control system

11.1 The temperature of each unit is controlled by independent sensor

11.2 Heating elements are pressed by cylinder, the heating swivel automatically lift up when machine stops, automatically reset when machine starts up and can be manually controlled independently

12. All the cables are arranged in cable channel, easy to examine and reply, good appearance.

1.      The driving system is combined by gear boxes, universal shafts, circle-arc timing belts. The driving components are installed at the bottom of the main board.The driving precision is very high and the machine consumption is very low.

2.      Cutters adopt universal shafts to drive, so it is very fast and the knives' life can get a good guarantee.

3.      The main machine adopts frequency-converter control to adjust the speed.

4.      The important parts adopt14Mtiming belts. The others are8Mtiming belts.

5.      All short cutting adopts blows cuts.

6.      All phase are adjusted by differential device.

7.      6 pieces of urgent-stop buttons