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Brand Name: UNIPRETEC
Model Number: UPT-ZC007
Material: Zirconia Ceramic
Application: Industrial Ceramic
Type: Ceramic Parts
Place of Origin: China (Mainland)
Density: 5.95 g/cm3
Color: wthie
Flexural Strength: 900 Mpa
Compressive Strength: 2200 Mpa
Thermal Conductivity: 2.2 W/(m.K)
Thermal shock resistance: 280-350 Celsius
Max. Working Temperature: 850 Celsius
Volume Resistivity: >10^12 ohm.cm
Dielectric Constant: 26

Specifications

Zirconia is most famous high-performance material among all oxide ceramics. Ceramic components made out of Zirconia generally consist of Zirconia as basic material doped with some percentage of other oxides like Yttria (Y2O3) or Magnesia (MgO). Depending on doping material different material properties could be achieved because of influencing the Yttria's microstructure. The "ceramic steel" titled Zirconia is doped with Yttria forming an ultra-fine ductile structure with sub-micron grain formation leading to enormous bending strengths. Magnesia doped qualities are less strong also showing a coarser microstructure.

Common applications of Zirconia ceramics include extrusion dies, wire and pipe extension, guide and other wear rollers, pressure valves, and bearing materials.


Typical Properties
*High temperature capability up to 850oC
*High density
*High strength and fracture toughness
*High hardness and wear resistance (far higher than Stainless steel,Brass,Plastics)
*Low thermal conductivity (20% that of Alumina)
*Good chemical resistance
*Ionic conductivity


Ceramic Manufacturing Process
Raw Material >> Milling/Mixing >> Spray/Drying >> Forming >> Green Machining >> Sintering >> Grinding >> Special Process >> Inspection >> Cleaning >> Final Product


Application of Zirconia Ceramics
1.Precision ball valve (balls and seats)
2.Pump seals, valves and impellors
3.High density grinding media
4.Oxygen sensors
5.Threadguides
6.Fuel cell membranes
7.Cutting blades
8.Radio frequency heating susceptors
9.Medical prostheses
10.Metrology components


Characteristics Unit 95Al2O3 99Al2O3 ZrO2 GPSi3N4 BN GlassCeramic
CrystalStructure - hexagonal hexagonal tetragonal hexagonal hexagonal -
Color - white ivory white gray white white
Density g/cm3 3.65 3.88 5.95 3.22 2.26 2.55
WaterAbsorption % 0 0 0 0 0.0-1.0 0
Young'sModulus Gpa 280 350 205 295 670 65
VickersHardness Gpa 14 20 12 18-20 - -
FlexuralStrength Mpa 280 300 900 650 51 100
CompressiveStrength Mpa 2000 2500 2200 2200 230 500
ThermalConductivity W/(m·k) 18-25 30 2.2 25 20 1.7
Thermalshockresistance Δ(℃) 220 180-200 280-350 450-650 >1500 25-100
Max.WorkingTemperature 1500 1700 850 1200 960 800
VolumeResistivity Ω·cm >10^15 >10^14 >10^12 >10^14 10^13 10^16
DielectricConstant(1MHz) - 9.5 9.8 26 8.2 4.08 6.02
DielectricStrength kV/mm 16 22 - 16 375 40


About UniPreTec
UniPreTec provides high-performance ceramic products in Alumina, Zirconia, Zirconia Toughened Alumina, Silicon Carbide, Silicon Nitride and further special materials. Along with these materials, we offer several machining from which to choose such as cutting, drilling, sawing, turning, grinding, polishing etc.. Furthermore, our technologies and equipments allow us to provide various and flexible forming processes, like dry pressing, isostatic pressing, extrusion, injection moulding and slip casting.