After-sales Service Provided: | Engineers available to service machinery overseas |
---|---|
Brand Name: | acemien |
Place of Origin: | China (Mainland) |
Quick Details
Specifications
1. Technical specification
1.1 PVC+ ASA (PMMA) Corrugated- tile extrusion line
1, Screw loader |
Technical data |
|
Rated transmission capacity: 500kg/h Motor power: 1.1KW Pusher motor: 0.55kw Pipe dia: φ102mm Pipe material:304SS |
2, SJZ80/156 conical twin-screw extruder |
Technical data |
Extrusion capacity |
280-350kg/h |
Screw |
Diameter conical 80/ 156 mm Material of screw: 38CrMoAlA Surface treatment: Alloy and Nitriding processing, thickness: 0.4 ~ 0,7mm, Polishing Rotating speed (counter rotating): 1-36.9RPM |
Barrel |
Diameter conical 80/156 Inner processing: Alloy and Nitrided with thickness: 0.4 ~ 0.7mm Heating zones: 5 Heating mode: Cast Aluminum heater covered with stainless steel Heating power: 24kw Cooling mode: Blower 0.55×4sets |
Driving motor |
Motor power: 55Kw AC (SIEMENS) |
Dosing feeding system |
Motor:1.5Kw Double screw forced feeding |
Vacuum system
|
Vacuum pump: 2.2kw,1 set Vacuum degree = 0 ~ 0.075 Mpa |
Adaptor
|
Material: #40steel Chrome plated40, inner convergent flow type Connection method with die: clamping block + bolt Pressure melt sensor and thermocouple |
Main electric cabinet
|
Inverter: ABB Contactor: Schneider Air Switch: LS Relay: Omron Temperature controller: Omron |
Self-protective system
|
Over current protective of motor Over pressure protective of screw |
Outer size and weight |
5200×1550×1550mm 5000kg |
|
3.Vacuum loader and drying hopper |
Technical data |
Vacuum loader |
Rated transmission capacity: 200kg/h Motor power: 1.1KW Pipe diameter: Φ50 Hopper : stainless steel Max air volume: 2 M3/min |
Drying hopper |
Load capacity: 50kg Power of air-blower: 0.12KW Heating power: 4.8KW |
|
4.SJ50/30 single screw extruder |
Technical data |
Extrusion capacity |
50kg/h |
Screw |
38CrMoAl ,Nitriding, thickness: 0.4 ~ 0,7mm, Polishing Rotating speed (counter rotating): 1-48RPM Dia:50mm L/D:30:1 |
Barrel |
38CrMoAl ,Nitriding, thickness: 0.4 ~ 0,7mm, Grinding. Heating zones: 4 Heating mode: Cast Aluminum heater covered with stainless steel Heating power: 8kw Cooling mode: Blower 0.18×4sets |
Driving motor |
Motor power: 15Kw AC (SIEMENS) |
Main electric cabinet
|
Inverter: ABB Contactor: Schneider Air Switch: LS Temperature controller: Omron |
Outer size and weight |
2800×1350×1400mm, 1500kg |
|
5, Extrusion mould |
Technical data |
|
Flat extrusion mould: Mould type: clothes rack Material of die-head: stainless steel Effective width of mould lip: 1300mm Adjusting arrange of mould thickness: 1-4mm Final width of product: 1130mm Final thickness of product: 1.5-3mm Adjusting method of mould lip: up mould lip adopt fine adjustment, down mould lip can be coarse adjustment Heating power of each zone: 5kw*7sets Heater: stainless steel stick Polishing precision of mould lip flow plane: 0.015-0.02(um), others: 0.02-0.03(um) Electroplate: mould flow plane treatment by hard chrome plating, thickness 0.03-0.04mm, hardness: 60-65Rockwellc, surface treatment by chrome plating at thickness: 0.01-0.02mm Method of material input: central square opening input Method of Installation: flat extrusion install |
6, Distributor |
Technical data |
|
Two layer distributor PVC+ASA |
7. Stretching roller |
Technical data |
|
Length of roller: 1200mm Horizontal roller: 2sets, material: stainless steel Diameter of roller:63mm Inclined roller: 1sets, material: 45#steel, surface treatment by chrome plate
|
8, Calibration mould |
Technical data |
|
Material:45#steel,treatment by hard chrome plating, polishing and quenching Hardness of chrome plating: 0.04mm, degree of finish:0.8, Length:800mm Width: 1300mm Rise and drop method of mould: pneumatic Quantity of cylinder:4sets Fine adjustment method: manual
|
9, Side cutter and Haul-off unit |
Technical data |
|
Length:5m Width: 1.4m Forward and Backward moving: Range: ±:400mm Motor power:0.75kw Cooling water consumption:5-6tons/hour Center height:1050mm |
Quantity of blade:2pcs Material: steel, Can be adjusting |
|
Driving method: Adopt ABB frequency inverter control, motor power: 2.2KW Speed:0.3-3m/min Haul off roller material: Neoprene CR Rise and drop method of mould: pneumatic Fine adjustment method: manual |
10, Cutter |
Technical data |
|
Cutting method: pneumatic Cutting length: can be adjustment Material of cutter:Cr12 Cutter hardness: HRC55-58 |
11, Stacker |
Technical data |
|
Material: stainless steel Length: 6000mm |
12, Ridge tile Oven |
Technical data |
|
Two layer structure Put the flat tile to the Oven, when the temperature reach to 150℃,put the flat tile to the Ridge tile forming machine, The final product see List 13 |
13, Ridge tile forming machine |
Technical data |
|
Cylinder control upside-downside Ridge tile mould: Alloy aluminum |
4. After-sales service
4.1 Technical documents
All the symbols on the equipments should be in English. Seller is responsible to provide general layout plan, electric plan, installation direction, and manual book in English to Buyer on time.
4.2. Arrangement for inspection, installation and testing work
a. After all machines are delivered to customer's factory; Buyer is responsible for all preparation work, e.g. electricity supply, water supply, labors and cranes, etc.
b. ACEMIEN will prepare for visa application for their engineers, who are responsible for guide of machine installation and testing at the Buyer's factory.
c. The Buyer will buy the round-trip air ticket for Engineer if visa application is approved. The buyer is also responsible to bear expenses generated, e.g. visa formalities, meals, accommodation and allowance of USD50 per day for each engineer.
d. Engineer will give free training lessons to labors in buyer's factory.
e. If buyer doesn't request installation and commissioning by Seller's engineer in 4 months since date of bill of lading, which to be accounted all the machines has been successfully tested by buyer.
4.3. Quantity and quality guarantee
a. Quantity/Quality Discrepancy to destination port during transportation:
In case of quality/quantity discrepancy to destination port in transportation, customer should file claim within 30 days after the arrival of the goods at port of destination. Insurance company and shipping company will be responsible for any discrepancy of the goods caused by shipping company and other transportation organization and/or post office.
b. Guarantee period and after-sales services: 13 months since date of bill of lading
During this guarantee period, ACEMIEN will provide spare parts without any charge in case of quality discrepancy caused by us. If the malfunctions are caused by your incorrect operations, ACEMIEN will provide the buyer spare parts at cost price.
c. Long-term service:
. ACEMIEN will charge the buyer cost price of spare parts beyond one year and provide long-term technical guide.
4.4. Validity: Three months since quotation date.
We thank you for your inquiry and would be pleased to receive your order soon.