CCR-6800 Caterpillar Diagnostic Tools

 

CCR-6800 adopts full-automatic control, and can perform maintenance test of Euro III, Euro IV, Euro V injector and high-pressure pump conveniently. It can test hundreds of kinds of injector and high-pressure pump including BOSCH, SIEMENS, DELPHI, DENSO, Caterpillar etc. with complete experimental data. This test bench, integrated with original imported high-precision flow sensor, has functions: automatic measurement of oil quantity and automatic generation of fuel pump nozzle maintenance report etc.. Product can add EUP/EUI test module.

 

Characteristics

 

1)Full Automatic Control

After installing the to-be-test pump or injector, click " Start" , the bench will automatically adjust each test condition and test such as measuring fuel, generating test reports, judging the qualification, etc.

 

2 )Automatic Calibration

When testing a new injector, the bench can automatically adjust the parameters of each working condition, collect and save the data, and generate standard data for repairing it, according to electrical characteristics of the new injector.

 

3) Intelligent Diagnosis

Via adopted intelligent troubleshooting mechanism, the bench can self-test harness connections, DRV blockage, working conditions, etc and prompts users.

 

4)Multiple Protection

Overheating, overvoltage, and overload protection; tank oil shortage tips; too high rail pressure protection; automatic shutdown as soon as operating room cover is set off; six filters protection; etc.

 

 

Technical Parameters:

 

Working Voltage	AC380V / 220V
Output Power	11~15 KW
Rail Pressure Range	0~2000 Bar
Rail Pressure Control Accuracy	±0.5 MPa
Fuel Pump Rotation Speed	0 ~ 4000 RPM
Diesel Filter Accuracy	< 5 U
Injector Sensor Range	0.1 mL - 600 mL
Injector Sensor Accuracy	0.1%
Pump Sensor Range	10 mL - 3000 mL
Pump Sensor Accuracy	0.5 %
Dimension	198* 84* 150 ( cm )
Net Weight	900 KGS

 

 

Injector Test

 

Equipped with Bosch original imported CP3 pump and high-pressure fuel rail with DRV, can drive 6-cylinder solenoid valve and piezoelectric injector, to carry out injector test under different working conditions

 

Can select the number of injector cylinder to carry out automatic measurement cylinder by cylinder;

Automatic RPM and steering control;

Automatic adjustment for rail pressure with maximum up to 2000Bar, and minimum within 10Bar;

Measuring oil amount and generating report automatically

 

After comparing experimental data of hundreds of kinds of injectors with that of reports, it can automatically judge the injector to be tested is good or not.

 

All injector drive channels have short circuit protection function.

 

 

Pump Test

 

Can drive different kinds of high-pressure pumps like Bosch CP1/CP2/CP3, Delphi CRSP, Denso HP3/HP4, Siemens DCP and Denso HP0 pump.

 

Automatic RPM and steering control;

Automatic adjustment for rail pressure with maximum up to 2000Bar, and minimum within 10Bar;

Measuring oil amount and generating report automatically.

 

After comparing experimental data of hundreds of kinds of pump with report, it can automatically judge the pump to be tested is good or not.

 

All high pressure pump drive channels have short circuit protection function.

 

 

EUI/EUP Test(Optional)

 

EUI/EUP Module can test hundreds of EUI&EUP, including Bosch, Cummins, Volvo, Caterpillar, Hengyang and Witt, etc. A variety of adapters are included in this module.

 

Automatic RPM and steering control;

Automatic adjustment for driving PW and BOI;

Measuring oil amount and generating report automatically.

 

After comparing experimental data of hundreds of EUI/EUP with report, it can automatically judge the EUI/EUP to be tested is good or not.

 

Drive channels have short circuit protection function.

 

 

Affiliated features

 

Data backup, system software update and data upgrade functions.

With tens of accessories, it is ensured to install and test different types of injectors and high-pressure pumps conveniently.