Qingdao Eenor used tire recycling machine

 

1.  Machine Fuctions :

As the increase of using cars and trucks, waste tyre also increasing all the time. Due to the rubber are not perishable, so waste tyres pollute the environment very serious. There are three waste tyre recycling method : burning, pyrolysis oil and rubber powder. 

	burning	pyrolysis oil	rubber powder
range of application	few	few	many
environmental pollution	severe	severe	no
technology maturity	------	immature	mature

 

From the chart we can see that recycling the waste tyres to rubber powder is the best way, and furtunately the rubber powder are used widely:

1. Rubber powder to be maded reclaimed rubber production sheet material used in the manufacture of machine pads, roadbed mat, cushion, floor tile etc.

2. Production waterproofing materials, waterproofing paint, waterproof and sealed material, etc.

3. With a rubber granule manufacture for shoe soles, according to a certain proportion, directly after joining mixed refine used to neutralize all kinds of sole.

 

2.Machine Structure:

 

 

3.Process flow:

 

1st step: Tyre debeader, to separate the wire ring from the tyre sidewall.

 

 

oil hydraulic type
Model:	LS 1200
Capacity:	20-40 tyres/hour
Pulling force(T):	13
Max tyre diameter:	1200mm
Power(KW):	11KW
Stroke distance:	1300mm
Dimension(L*W*H):	3.6*0.78*1.02
Weight:	3500KG

 

For the debeader we also have the gear type and two hooks type.  

 

 

2nd step: Whole tyre cutter (used for bigger than 1200MM tyres , if the diamter of your tyre is smaller than 1200mm, no need this ), to make the whole tyre to big blocks.

 

 

 

Model :	WTC1200
Capacity:	to 3500kg/h
Motor power:	5.5kw
Tyre range:	Max 1200mm
dimension:	2080*1000*2130mm

 

 

 

3th step: Whole tyre shredder (with whole tyre conveyor and shredded block conveyor), to make the whole tyre which is small than 900mm and big blocks to small blocks which the size is about 50x50 mm. 

 

 

 

Model: ZPS900	ZPS900
Size of feeding:	≤900 whole type
Size of Discharge:	< =50*50mm
Capacity(kg/h):	800-1500
Main motor (2 motors ):	30KW*2=60KW
Dimension(L*W*H)(m) :	2.8*2.1*2.5
Number of knife:	18 PCS
Rotary speed:	about 20 r/min
Weight(t) :	6500kgs

 

 

REMARKS:

 

Gear box: hardness teeth, Model: ZSY315, not ZQ series

 

Knives: material: H3 , Germany standard   , forged, heat treatment by high frequency, not use 45# steel which the price is more cheaper(only 1/3 of H3 ), but the life is more shorter! The life of the knives is the most important for the shredder machine.            

  

 

whole tyre conveyor (1*8M, motor 2.2KW)

 

 

  

4th step: tyre crusher, crush the rubber block into rubber powder and granule.

 

 

Model	Drum diameter	Drum length	Front roll linear speed	Roll speed ratio	Max roller spacing	Motor power	Daily capacity
XKP-350	300mm	500mm	17.6m/min	01:01.4	10mm	22kw	2tons
XKP-400	400mm	600mm	21.6m/min	01:01.4	10mm	30kw	4tons
XKP-450	450mm	760mm	25.3m/min	01:01.4	10mm	37/45kw	6tons
XKP-560	560mm	800mm	28.6m/min	01:01.4	10mm	55/60kw	8tons

 

Analysis for output :

1).XKP400 rubber crusher:

 Output: 4500-6000kg/24 hour for about 20 mesh granule.

 

2).XKP450 rubber crusher:

 Output :7000-12000kg/24 hour for about 20 mesh granule.

 

3).XKP560 rubber crusher:

 Output : 10000-17000kg/24 hour for about 20 mesh granule.

 

  

5th step:  Big conveyor equipment for rubber gruanule, to conveyor the rubber block into crusher.

 

 

  

6th step:  Big shaking screen, to screen the block back to crusher, to screen the powder to small conveyor.

 

 

  

7th step:  Small conveyor equipment, to conveyor the rubber powder to magnetic roller.

 

 

  

8th step: Big magnetic separator, to separate the powder and wire.

 

 

 

  

9th step: Small shaking screen, to screen the bigger powder back to crusher, screen the right powder to small magnetic separator.

 

 

  

10th step: Small magnetic separator, separate the powder and wire again to get more pure rubber powder.

 

 

  

11th step: Fiber separator, if you recycle fiber tyre, you need this machine to separate the fiber from powder.

 

 

 

 

Application : we can use the powder into many fields, like amusement

 

facility,playground, new tires and so on.

 

 

 

 

 

 

 

4.Customers  

 

Guarantee & After-sale service:                                                                   

 

?One year guarantee for whole machines

 

?24 hours technical support by email

 

?Calling or door - to -door service.

 

?Provide videos for each machine.

 

 

 

How to contact us?                                                                                        

 

 Send your inquiry details in the below.Click"Send"Now.

 

 

If you are intrested in our machine or have any doubt, pls contact me freely.

 

 

 

We also can according to the customers' requirement of the production capacity to design the different capacity of the production line.