| Model Number: | HCT-EF30000 |
|---|---|
| Brand Name: | HCT |
| Place of Origin: | China (Mainland) |
| Max Speed: | 35000 CPH |
| Accuracy: | 0.1mm |
| SMD Components: | 0603 ~ 7474 |
| Max PCB: | 1200*310 mm |
| Feeder Type: | Motorized Feeder |
Quick Details
Specifications
HCT-EF30000 Smd Led Mouting Machine,Smt Led Mounting Machine,Smt Led Lamp Manufacturing Machine:
GOOD NEWS: The FIRST ONE LED Pick and Place Machine using Motorized Feeder Setup is released by HCT now!!!
Advantages of Motorized Feeder:
1. Higher feeding stability, effectively prevent pick-up failure.
2. Longer feeder life, hard to break down.
3. Motor-driven, save air source.
4. Higher feeding accuracy and consistency.
5. Higher feeding speed.
6. Intelligent adjustment of the feeding pitch.
High-Speed Dedicated led strip machine Assembles LED PCBs Up to 1.2 Meters Long in a Single Pass
Assemble LED lighting products, including long tube boards and flexible strips, at speed reaching 30,000 LEDs per hour with the high-speed, dedicated HCT-EF30000 mounter, available with 1200 mm (47.3") max board length.
Product Description
HCT-EF30000 led strip machine Features
- Eight pick-up heads
- Practical placement speed to 30,000 cph
- Max board length of 1200 mm (47.2") standard; single pass assembly of long LED boards to 1500 mm (59.1") available
- Assembles LED tube boards, flexible LED strips and circular LED light bulb boards
- Motorized feeders for longer and more stable feeder life
- Negative air pressure at pick-up nozzle to ensure release of LED component
- Customized nozzles available
- Bottom fixed-camera vision system for accurate alignment
- Ball screw drive and heavy-duty, uni-body construction ensure placement repeatability
- Magnetic fixture worktable standard
HCT-EF30000 led strip machine - General Specifications
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Placement Specifications |
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Number of Placement Heads |
8 |
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Maximum Placement Speed |
35,000 cph |
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Average Practical Placement Speed |
30,000 cph |
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Placement Accuracy |
±0.1mm |
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Minimum LED Size |
1.6 mm × 0.8 mm (0.06 in × 0.03 in) |
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Maximum LED Size |
7.4 mm × 7.4 mm × 6 mm (0.29" × 0.29" × 0.24") |
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Alignment Method |
Bottom vision standard |
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Capability for Other SMDs |
IC < 15 mm × 12 mm (0.59" × 0.47", pitch > 0.5mm), Resistor, Capacitor, Inductor, Diode, Audion, Transistor, SOT, SOP, QFP, QFN, CSP, and etc. |
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Pick Up Specifications |
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Negative Pressure Detection |
Yes |
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Components Shortage Alarm |
Yes |
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Integral Vacuum |
Yes |
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Board Handling Specifications |
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Board Handling Method |
Magnetic fixture worktable |
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Maximum Board Length |
1200 mm (47.2") standard |
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Maximum Board Width |
310 mm (12.2") |
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Board Thickness |
0.5 mm to 3.0 mm (0.02" to 0.12") |
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Fiducial Recognition/ |
Yes |
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Feeder Capacity |
|
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Feeder Type |
Motorized / Pneumatic |
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Maximum No. of Feeder Ports |
16 |
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Tape Feeder Sizes |
8, 12, 16 and 24 mm |
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Programming |
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Operating System |
Windows XP |
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PC, Keyboard, Mouse |
Yes |
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Monitor |
Flat LCD |
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Programming Camera |
Yes |
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Numeric Data Entry |
Yes |
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CSV Import |
Yes |
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Step and Repeat for Matrix Boards |
Yes |
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Mechanical Specifications |
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X Axis Drive Mechanism |
Ball Screw & Linear Guide Rail |
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X Axis Drive Motor |
AC Servo |
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Y Axis Drive Mechanism |
Ball Screw & Linear Guide Rail |
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Y Axis Drive Motor |
AC Servo |
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Worktable Drive Mechanism |
Ball Screw & Linear Guide Rail |
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Worktable Drive Motor |
AC Servo |
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Transmission Drive Mechanism |
Belt |
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Transmission Drive Motor |
DC Stepper |
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Z Axis Drive Mechanism |
Belt |
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Z Axis Drive Motor |
DC Stepper |
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X-Y Axis Resolution |
0.01 mm (0.0004") |
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Z Axis Resolution |
0.01 mm (0.0004") |
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T Axis Range of Motion |
360° |
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Physical Specifications |
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Overall Dimensions (L x W x H) |
2000 mm x 970 mm x 1350 mm (78.7" x 38.2" x 53.1") |
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Approximate Net Weight |
850 Kg |
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Facility Requirements |
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Standard Voltage |
220 V - Single Phase, 50Hz |
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Air Pressure |
0.6MPa (6.0kgf/cm2) |
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Service and Support |
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Remote Diagnostics |
On-line |
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Warranty |
1 Year |
High-speed, high-efficiency design
The eight pick-and-place heads mounted on the HCT-EF30000's high precision, ball-screw-driven gantry perform simultaneous pick-up to achieve practical speed to 30,000 LEDs per hour. With fixed-camera alignment systems where the component to bring over the camera for alignment before it can move to the placement area.
Specifically designed for LED assembly
Unlike standard pick and place machines that have been adapted to LED assembly, the HCT-EF30000 is purpose built, allowing it to do its one thing - building LED boards - really well.
The HCT-EF30000 places LED components from 0603 to 7474, including both standard and irregularly shaped LEDs. Bottom vision is available to expand the component range to 15 x 12 mm.
Each of the HCT-EF30000's eight placement heads features negative air pressure to release 'sticky' LED components. Custom nozzle designs are also available. Domed LEDs can be safely placed using placement nozzles designed to not come in contact with the optical lens during pick-up and placement, protecting the component's overall light performance and reliability.
Suitable for all LED lighting products
Flexible PCB strips, circular LED light bulb boards and even irregularly shaped boards can also be assembled quickly, accurately and reliably on all models in the HCT-E series. For long LED tubes, model HCT-EF30000 features a max board size of 1200 mm (47.3"). With all models, the full length of the board is assembled in a single pass for top efficiency and throughput.
HCT-EF30000 comes standard with a worktable and magnetic board fixture for mass production.
HCT-EF30000 holds up to 16 tape feeders. These special motor-driven feeders use brushless motors for longer feeder life under around-the-clock production conditions. With these feeders, it is also possible to splice a new reel onto an old one to minimize production interruption.
Software simplifies production
Several powerful software tools are included with the HCT-EF30000 system, including the CSV import to simplify placement programming, a pick-up heads arrangement optimizer to minimize head travel, a Nozzle_Feeder application to offer nonstop production, real-time speed of production displays on the monitor, a Merge file function to maximum placement speed, and backup function for all data saved.
Companies that already have one or more HCT-E series SMT pick and place machines in their facility will find the HCT-EF30000's software interface immediately familiar, which means a quick learning curve when it comes to programming and operating this machine.
Company Information
Established in 2011, HCT is a domestic leader in the design and manufacture of advanced surface-mount equipment for the LED lighting and electronics manufacturing industry. Our main products include LED pick and place machine, automation SMT machines and customization non-standard LED surface mount assembly machine.