| Type: | Steel Frame & Purlin Machine |
|---|---|
| After-sales Service Provided: | Engineers available to service machinery overseas |
| Warranty: | 13 months |
| Certification: | CE ISO |
| Weight: | 8T |
| Dimension(L*W*H): | 8.6m*1.5m*2.0m |
| Power(W): | 30KW |
| Voltage: | 380V 50HZ |
| Model Number: | TF |
| Brand Name: | Tianfeng |
| Place of Origin: | China (Mainland) |
| Production Capacity: | 12-15m/min |
| Work Pressure: | 11 Mpa |
| Condition: | New |
| Type:: | Steel Frame & Purlin Machine |
| Coil thickness:: | 1.5-3mm |
| Coil width:: | accordingly |
| Automatic:: | plc control, full automatic |
| Hole:: | with punching hole |
| Color:: | blue or according to your requirem |
| Tile Type:: | Colored Glaze |
Quick Details
Specifications
1. General introduction of Z/C Purlin Roll Forming Machine
The c purline produced by this c purline forming machine is widely used in the main body stress structure of the large and medium-size construction, such as like the plant, the warehouse, locomotive shed, hangar, exhibition building. it is known as economic and high efficiency building material. It has replaced angle iron, channel steel, steel tube and tradition purline.
2. Line chart:
Uncoiling-> Guide feeding ->Straightening-> Punching -> Roller forming->cutting -> Output
Punching and cutting position can be moved according to the customer requirement.
3. Technical data:
Full automatic quick-change C purlin roll forming machine
* Material: Galvanized steel sheet, cold/hot rolled coils
* Material Thickness: 1.5-3.0mm
* Forming Speed: 10-15m/min
* Size changing: Automatic
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Uncoiler (manual/automatic) |
Weight Capacity |
3T |
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Inner Diameter |
460-520mm |
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Outside Diameter |
1400mm |
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Coil width |
Max 600mm |
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Feeding and straightening device |
Pinch rollers |
one pair, up and down |
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Straightening rollers |
up three, down four |
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Diameter of rollers |
75mm |
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Roll Former |
Frame type |
single station |
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Forming Roller stand |
about 14 Groups |
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Shaft material |
First grade 45# steel, |
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Shaft diameter |
75mm |
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Roller material |
GCr15 |
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Drive Type |
Chain of transmission |
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Motor |
15KW reducer with frequency control |
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Roll stand type |
split type, two sides forming separately |
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Size changing time |
15 min |
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Automatic size changed by slide screw and angle gear which guarantee the complete synchronization and the material thickness is adjusted by eccentric distance of passive rollers. |
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Punching |
Type |
Hydraulic |
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Mould material |
Cr12 |
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Holes distance |
Can be adjusted |
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Cutting 1 Hydraulic cutter |
Type |
After-cutting, hydraulic |
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Material of mould |
Cr12 |
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Cutting tolerance |
10M+/- 2.0 mm |
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Cutting 2 Fly saw |
option |
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PLC cabinet |
PLC |
PANASONIC |
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Length Controller |
Encoder |
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Operation |
Touch Screen |
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Transducer |
Mitsubishi |
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Hydraulic station |
Power |
7.5 KW |
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Hydraulic pressure |
11 Mpa |
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Runout Table |
Non-power type |
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4.Main Parameters of C Purlin Roll Forming Machine
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a. General |
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Model Number |
C purlin, 80-300 |
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Suitable Material |
hot rolled strip steel, Q235 or equivalent, 1.5-3.0 mm thickness |
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Material Width |
175-465 mm |
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Dimension |
about 10.0*1.2*1.75 m (L*W*H) |
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Working Space |
about 20.0*2.7 m (L*W) |
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Length Of Sheet |
You can set the length according to your need, such as 1.5m, 3.2m or 6.7m. It is controlled by PLC, and can ensure the accuracy of ±2mm. |
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Cutting |
Automatically stop and cutting when it comes to the set length |
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Forming Speed |
0-15 m/min |
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b. Components Details |
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Material |
Gr15. Treating process: rough turning-quenching, 62-64°C-finish turning-accurate grinding- polishing- hard chrome plating, 0.05 mm |
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Main Frame |
400 H steel. More stable, no shaking |
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Middle Plate |
20 mm. we use bigger plates, to ensure stability |
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Chain |
2 inch thickness |
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Shaft Material |
Φ80 mm, high grade 45# steel. Treating process: tempering- finish turning, high rigidity, hard to deform. |
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Forming Steps |
13 |
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Detailed Forming Process |
3 steps for leveling- 12 steps for roll forming-5 steps for adjusting height and width-1 step on the coil-output part for adjusting deviation-1 leveling step to make it straight. |
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Mold Cutting |
Cr12, hardness HRC60-62. Treating process: heat treatment- plane abrasion- wire electrode cutting |
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Control System |
Suitable power: 380V, 50 Hz, 3 phase or according to your need. |
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Screen: Delta 7 inch touch screen, easy to operate |
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PLC: Delta DVP24ES, well-adapted to various conditions, such as moisture, electromagnetic disturbance. |
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Frequency converter, Delta VFD-M. It has the advantage of slowing down before cutting, to ensure the length accuracy (±1mm, far better than industrial standard ±3mm). |
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Length measurement device: Omron, made in Japan. It features with high accuracy and stability |
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Thanks for you patience, looking forward to your reply in any time!