Semi-Auto Capsule filling machine

APPLICATION

The machine is a special machine which is suitable for the medium, small pharmaceutical factory and hospital labs. It adopts programmable control system, touch panel operation, step-less transudation speed shift, and electronic counter. The machine can complete the actions of position, separation, filling and locking. The dosage is accurage and the operation. is very easy to learn. The overall machine is made of stainless steel, and it is suitable for the capsules which filled with powder and grains.

FEATURES

1.Controlled by step-less frequency conversion and pneumatic devide, and it adopts electronic automatic counter.

2.Can finish position, separation, filling, locking of capsules.

3.Filling dosage is accurate, and it can fill grains or powder.

4.Modified design of drug hopper reduces time for dismantling and unloading of powder.

 

TECHNICAL PARAMETER

Capsule size No.	000#-5#&Security Capsule A-E
Output(pcs/min)	7000-12500(Depending on the operation of skilled workers)
Power supply	380V/220V 50HZ 2.1KW
Vacuum pump	XD-040(40m3/h)
Capacity of air compressor	0.1 m3/min
Noise	<60dB(A)
Overall dimensions:(mm)	1200*700*1600
Packing dimension:(mm)	1800*800*1800
Net weight: (Kg)	400
Gross weight:(Kg)	680

 

Capsule filling machine filling speed, size difference is small, the machine will be installed powder capsule shell finishing, finishing cap capsules, capsules packages into one, compact and convenient. Suitable for small and medium sized pharmaceutical companies, health care products factory, hospital, clinic small in volume, such as 2-3 units used simultaneously, but also suitable for mass production.

 

Capsule filling machine steps:
1.  press the "Power " in the Green button , the power is switched on.

 

2.  slowly adjust the "vibration intensity adjustment knob " clockwise rotation , this time with "vibration bracket " together as one begins to vibrate finishing disc , disc finishing touch , the feel of adjusting to a certain oscillation intensity .

 

3.  will be installed into the powder capsule shells "loaded powder capsule shell sorting tray " inside , each about to put 300 or so. The capsule cap into the "capsule cap sorting tray " inside , each about 300 or so. Sorting tray with plexiglass plate, drilled above there are many on the big small funnel-shaped hole , hole diameter corresponding to the diameter and capsule numbers .

 

4. after about 30 seconds , the capsule shell and the capsule loaded powder that fall into the hole in the cap , the opening facing up. In case of an individual opening down , the available cap capsule gently pressed down jacket , you can set out .

 

5. the level of handheld devices pink capsule shell joint board, inside the lower part of the sorting tray gently push the disc loaded finishing powder capsule shells will fall down hole in the adapter plate , and then remove the adapter plate . The same way, the capsule cap adapter plate out the capsule cap .

 

6. can be prepared in advance a base area of 500 × 500mm2, high sides of the powder about 10mm square plate , built-in powder, capsule shell powder will be installed adapter plate flat on the powder side dish. Then randomly assigned plexiglass box cover on the adapter plate mounted powder capsules , powder with a small handful shovel into the frame , with the frame edge a scratch , you can filled with powder, and scrape the excess powder .

 

7. with a random distribution of capsules cap suit board on the capsule cap connected to the board , there are holes on the bit , it is easy to place . Flip capsule cap joint board, the capsule opening down , set in the powder has been installed the adapter plate mounted capsule shell powder , there are holes on the bit easily nested .

 

8. the capsule will have nested plate into the "capsule cap molding board" following the cavity , pulled down by hand " levers " and in place without careful excessive force , because under the pressure of a positioning mechanism control height. Remove the cover plate fit capsules , capsules can be poured .

 

Maintenance, maintenance , Attention:

1. This equipment vibration machine , you should always check all parts of the fastening screw , if loose , should be tightened to prevent malfunction and damage.

 

2. plexiglass parts ( table plate , medicine board ) should avoid direct sunlight and high temperatures close to not hold heavy objects , medicine board must be placed vertically or horizontally to avoid distortion and damage.

 

3. electrical enclosures and the body must be grounded to ensure safety, the work is completed off the power. .
4. day work is completed, the mold should be cleaned machines and drug residues hole , keeping the machine clean, hygiene, avoid rinse host. For washing machine mold , can be loose screws , you can win , easy installation.

Troubleshooting and Maintenance:
1. the vibration is not satisfactory, the regulation voltage.

 

2. the reed screw loose , tighten the screws.

 

3. the capsule shell row Fortunately table plate , the higher the mouth or low , adjust the height and dislocation plate rails.

 

4. the capsule shell fell down too much ( more than 3% ) , vibrator improperly adjusted , adjust the appropriate voltage due to size or capsules substandard housing , selection of qualified capsule shell .

 

5. the capsule shell card can not fall on the platen , replace or adjust the dislocation capsule shell plates and table hole locations.

 

6. the mold can not be reset in the track , the rail rear spring stuck or jammed capsule variants . Reinstall the spring or mandrel , and the other will be stuck in the capsule push rod pushed down .

 

7. the mold guide plate wear, impact Capsule Fit is low, replace the new molds or both sides of the positioning loose , tighten the positioning screw , capsules variant or damp , replace good capsule shell .

 

 

Warranty and After-sale Service 

 

ONE-YEAR warranty period for whole machine except of tubes and human factors etc, 18 months from the date when you received machine or 12 months when installation finished; 

Consultant services for whole machine life, 24 hours technical support by

email:steven AT

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semi-auto capsule filling machine