1. Detailed description of plastic basin mould

 

name	plastic basin mould
mould material	45# 50# 718 2738 P20 S136 etc
mould design	3D/2D
design days	3-5 days
plastic material	PE PC PS PP ABS PVC etc.
injection system	pin-point gate
payment	40% advance payment; 40% after confirming the samples; 20% before shipment.

 

There are three levels of mold quality for your option.

Option A: Level A quality(Highest Level Quality)

Mould Base:  DEM, HASCO, LKM

Core/Cavity:  S136, SKD61,NAK80,H13

Slider/Insert: S136

Mould spare parts:  DME, HASCO

Hot Runner:  MASTERS, D-E-M INCOE, HASCO

Mould Life:1,000,000 shots

Cycle Time:20s

 

Option B: Level B quality(Middle Level Quality)

Mould Base: self-made

Core/Cavity: 718H

Slider/Insert:  718H, 2738

Mould spare parts: Jinhong, China

Hot Runner:  YUDO

Mould Life:800,000 shots

Cycle Time:22s

 

Option C: Level C quality(Lowest Level Quality)

Mould Base: self-made

Core/Cavity: P20

Slider/Insert: P20

Mould spare parts: Jinhong,China

Hot Runner:  Zhilian, China

Mould Life:500,000 shots

Cycle Time:23s

Attention pls:

Price varies in different quality levels. When you send us the mould inquiry, please try to offer us the following information:

1)Quality level you choose: Level A/Level B/Level C;

2)Product Photo;

3)Product Dimension;

4)Your special requirements.

 

2. Making process of plastic basin mould

Processing	Time
Prepare Steel	5 days
CNC Machining	10 days
Drill	8 days
Heat treatment	6 days
High speed CNC Machining	7 days
Assembling and Fitting	6 days
polishing	6 days
T1 mould test	2 days

Total: It is 50 days for first mould testing after mold design is confirmed.

 

3. Quality control of plastic basin mould

1.Mold Material Q/C

- Mold Steel Checking(Hardness, flaw detection)

- Mold Standard Spare Parts Checking(hardness, size, flaw checking)

2.Mold Making Process Q/C 

- design checking (part design, mold design, mold engineering drawing)

- Each part of mold's size checking after machining according to 2D drawing

- mold testing(check mold running condition)

3.check with customer's requirement again before mold shipping.

 

4. Packing and shipping of plastic basin mould

Anti-rust oil is painted first, then Plastic film, and finally Wooden Case.

Sent together with the mold:

a) Mold manual instruction

b) engineering drawing in 

c)one more set of mold spare parts:heater,ejector pin,bush,water nozzle,water pipe,hanging ring.