Dimensions: | Dn300-Dn2500 |
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Technique: | Winding technology |
Surface Treatment: | Steel |
Application: | product frp pipes |
Model Number: | 078A |
Brand Name: | weijia |
Place of Origin: | China (Mainland) |
high productivity: | low energy-consuming |
easy installation: | adjustment and maintenance |
Quick Details
Specifications
Performance characteristics:
Production line of FW type is mainly used to produce and manufacture the RPMP as well as other related FRP winding pipes,This production line is featured by the high precision of winding line,high productivity,low energy-consuming,easy installation,adjustment and maintenance. the industrial computer control ,so the usage and operation are very convenient.
The production process and procedures are easy to grasp ,and in addition ,the number of layers can be adjusted according to the pipe wall structures of different processes. (The design of layers is matched with the CAD design software of FRP).RPMP production line of FW type is equipped with advanced wet and dry silicon sand-adding device of HQ-FRP type which will be controlled automatically by all hydraulic pressure.
For the pipe that adopts the silicon sand-adding device and process of HQ-FRP type ,its resin content in the layer of silicon sand.The process of adding silicon sand will adopts the pheumatic addition ,the high frequency vibrator will be used to densify the silicon sand-adding layer,which can large improve the compactness of the silicon sand-adding layer ,as a result,the ring stiffness of pipe will be also improved effectively and at same time,the phenomenon of dry yarn or no yarn will not exist .The usage of silicon sand-adding device and process can not only improve the quality of pipe a lot but also decrease the cost. Under such case,the products will be strongly competitive in the market.
Series RPMP Production Line of FW Type | |||
Equipment No Item Name |
FW1600 | FW2500 | FW3000 |
Pipe diameter,IDmm | DN200-DN1600 | DN300-DN2500 | DN500-DN3000 |
Product length,mm | ≤13000 | ≤13000 | ≤13000 |
Winding angle | 45 o90 o | 45 o90 o | 45 o90 o |
Max thickness of adding silicon sand,(in one time) mm | 15 | 20 | 30 |
Rotating speed of main shaft,r/min | ≤ 65 | ≤55 | ≤40 |
Transmission method | Pinion and rack | Pinion and rack | Pinion and rack |
Control method | manualsemi automaticautomatic | manualsemi automaticautomatic | manualsemi automaticautomatic |
Coordinate speed of vehicle ,m/min | 45 | 45 | 45 |
Precision of lining up yarn ,mm | ±1 | ±1 | ±1 |
Repositioning accuracy ,mm, | 0.2 | 0.2 | 0.2 |
Max speed of pulling yarn ,m/min | 90 | 90 | 90 |
Max width of yarn tape ,mm | 220 | 220 | 220 |
Type of adding silicon sand | Mortar-adding device of HQ-FRP type | Mortar-adding device of HQ-FRP type | Mortar-adding device of HQ-FRP type |
Winding type | Reciprocating cross, hoop direction | Reciprocating cross, hoop direction | Reciprocating cross, hoop direction |
Winding roving capacity,each | 60 | 60 | 60 |
Resin type | Unsaturated polyester | Unsaturated polyester | Unsaturated polyester |
Cure type of pipe, normal temperature cure | Infrared heating cure station can be chosen | Infrared heating cure station can be chosen | Infrared heating cure station can be chosen |
Demoulding type of pipe | Chain traction demoulding of mechanical type | Chain traction demoulding of mechanical type | Chain traction demoulding of mechanical type |
Yarn framewinding yarn is a kind of inner pulling yarn | Tension adjustable yarn frame of mechanical type | Tension adjustable yarn frame of mechanical type | Tension adjustable yarn frame of mechanical type |
Rated pressure of hydraulic pressure system,mpa | 16 | 16 | 16 |
Production capacity ,kg/h | 2000 | 2500 | 3000 |
Total installed capacity , kw | 48 | 55 | 62 |
Areas covered by production linelength × width × heightm | 38×19×2.8 | 45×19×3.2 | 50×19×3.8 |