PCD Cutting Tool Blanks
1.Longer tool life
2.Uniform surface finish
3.Reduced machine down time
4.High workpiece quality

  360 Round shape PCD Cutting Tool Blanks,PCD cutting blanks  

PCD cutting tool blanks are produced by sintering selected diamond particles at ultra-high pressure and high temperatureand consist of a diamond layer on a tungsten carbide substrate.

Features:

PCD blanks provide the hardness,abrasion and thermal conductivity of natural diamond,combided with the toughness of tungsten carbide. Work pieces processed by PCD have good surface finish and may not need to be finish ground.It is an ideal tool material for its long life and high efficiency.

Application:

PCD is widely used for the machining of non-ferrous metals and alloys,such as aluminum,copper,aluminum / gray iron composites,as well as nonmetallic materials such as wood,chipboard,ceramics,plastic,rubber etc,where high abrasion resistance and good surface finish are required.

Grain size:

The products are available in 5μm,10μm and 25μm .

Advantages:

Longer tool life

Uniform surface finish

Reduced machine down time

Highly improved workpiece quality and excellent dimensional control

Increase productivity

High material removal rate

Lower cost per piece

The tool life of a PCD cutting edge is usually 50 to 250 times greater than that obtained with conventional tungsten carbide cutting tools.

PCD cutting tool blanks application recommendation:

Grain size	Application	Advantages
5μm	Aluminum,Copper,Precious Metals,Wood Composites and Plastic	Excellent surface finish
10μm	<14% Si/ Al Alloys,copper Alloys,Graphite and Graphite Composites,Wood Composites,Green ceramics and carbides.	Excellent wear resistance and good surface finish.
25μm	>14% Si/ Al Alloys,   Metal Matrix Composites, Bi-Metals (aluminum/ cast iron),Sintered Ceramics and Carbides,Other highly abrasives materials.	Long life and extremely high wear resistance.