Main Machine Specification

3T Hydraulic Uncoiler

1. The feeding unit is mechanically separated from the rest of the production line.

2. Coil holder: Hydraulic mechanism for securing the coil in the device

3. Coil width: 200-580mm

4. Coil I.D : 480 mm to 560 mm

5. Max. coil O.D: 1200mm

6. Max. coil weight: 3000 kg

Feeding And Guiding Device

1. Feeding width range: 200-600mm, adjustable

2. Feeding roller diameter: ￠65mm 

3. Feeding and guiding roller material: 45# Steel With Quenched Treatment

Hydraulic Pre-Punching Device

1. Hydraulic Power: 7.5kw

2. Working Pressure: 14Mpa

Roll Forming Machine

1. Material thickness: 1.5mm                            

2. Main motor power: 11kw*2                                      

3. Forming speed: 3-6m/min                                                             

4. Forming Stations(Stages): 30 stations

5. Roller Material: GCr15 HRC 58-62

6. Shaft material and diameter: ￠75mm, 45# steel      

7. Tolerance: +/-1.5mm

8. Type of drive: 1.5 inch single chain

9. Total weight: About 8 Tons

10. Whole Line Size:16000mm*700mm*900mm (L*W*H)

Punching Notches:

1. The punches will be connected to a single hydraulic unit. This unit consists of tank, motor, pump, pressure control valves, pressure gauges, solenoid valves and hydraulic hoses. All of these are designed to operate safely at the required operating pressure.

2. Material of punching moulds: Cr12 Steel With Quenched Treatment HRC 58-62

3. Number of punching stations: 2 stations (1 for pre-punching, 1 for post punching)

4. Hydraulic power: 7.5KW

5. Working pressure: 14Mpa

Cutting Device

1. Cutting type: Hydraulic cutting

2. Cutting power: 7.5KW

3. Working pressure: 14Mpa

4. Cutting motion: Roll Forming Part Is Non-stop When Cutting

5. Material of Cutting Mould: Cr12Mov HRC58-62 

6. Cutting Length and Quantity: Clients Set Related Data on the PLC Touch Screen

7. Tolerance of Length: +/-1.5mm 

Hydraulic station

1. Hydraulic power: 7.5KW

2. Working pressure: 14 Mpa

3. Solenoid valve: 3 groups (1 for cutting, 2 for punching)

4. Hydraulic oil: 46# hydraulic oil

5. Color: blue (or depend on per requirement)

6. Quantity: 1 unit

Control System

1. The worker input the length and quantity of the product through touch screen, total 20 groups, the touch screen will show the working status of the machine.

2. Computer Control System: Panasonic PLC

3. Encoder: Omron Brand

4. Frenquency Converter: Yaskawa

5. Touch Screen: MCSG

6. Controlled System Power: Overload Protection

7. Pressure Of Hydraulic Station: ≧12Mpa

8. Current: 380V Direct Current, 50Hz, 3 Phase