TCK.Wintegrates weak magnetic detecting technology, visual robotic recognition technology and visual robotic diameter measuring technology, achieving the synchronization of running and inspection for ropes (real-time monitoring). The creative technology cannot only accurately inspect breakage, abrasion, correction, fatigue, deformation and other flaws to eradicate the hidden danger of rope failure, but also save inspection time and energy consumption. Therefore, it can scientifically provide comprehensive basis for wire rope service life.

Robotic visual recognition, an innovative detection technology, replaces traditional visual inspection and calliper, detecting and measuring flaws of wire rope in high operating speed. It integrates image processing, artificial intelligence, and optical and electrical signal, turning analog signals into digital signals, which are transferred to central unit. Besides, it can recognize the surface status of wire rope through algorithm. Robotic visual recognition technology has inestimable value which in measuring diameter change and splice change of wire rope and detecting various flaws on the surface of 6d/30d rope. It cannot only overcome the low efficiency and the low accuracy of visual inspection, but also lay the fundamental technology foundation for realizing the internet and robotic detection.

Technical Parameters:

1. Sensor Working Sensitivity: ≥1.5V/mT

2. Maximum Sampling Frequency Response: Space Domain 2048 times/m

3. Camera lens Sampling Frequency Response: 200 times/s

4. System Working Voltage: AC220V±10 %/50Hz ;

5. System Rated Power Capability: 300W

6. Flaw Positioning  Accuracy Rate: ≥99%

7. Uncertainty Rate of Flaw Equivalent(P) :±1%

8. Wire Rope Oscillating Range: ≤ 10 mm

Functional Parameters:

9.Wire rope diameter Range: φ26～ 66mm

10.Rope Speed for Inspection: 0-3 m / s. Rope Speed for Monitoring:3-12 m / s.

11. Signal transmission distance: Electrical Length: ≤70m, Optical fiber length: ≤20km

12. Required Space for Device Installation : <φ175mm x1800mm

13. Sensor Working Environmental Temperature: -40℃～55℃

14. Ingress Protection: Ip67

15. The identification of different flaw degrees should follow the standards and requirements in different countries.