ALUMINUM CONTINUOUS CASTING AND ROLLING LINE

1.  Application

This aluminum rod CCR line is designed to manufacture aluminum conductive rod diameter of 12mm with 13rolling
stands, 9.5mm with 15 rolling stands.

2.  Brief technological process:

   2.1

 

Common al. spindle and scrap of al. wire
 

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Melting furnace
 

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Holding furnace
 

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Continuous casting machine
 
 Hydraulic shear
 

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Continuous rolling machine
 

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Coiling stand
 

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Al. rod
 

 

  2.2 Aluminum liquid or compounded aluminum flows from the holding furnace through the launder to the belt
continuous casting machine to cast the molten aluminum into trapezium ingot with a section of 2400mm2, then shear the substandard     aluminum ingot, press the front part small, and feed it into the 15 rolling stands to manufacture al. rod with a dia. of 9.5mm. The stand (can also be bought from us) which will loop it.

 

3.  Main technical date:

Dia. of the al. rod:                               Ф12, Ф9.5 mm

Production capacity:                             2.5-4.2t/h

Overall dimension:                          (l×w×h) ≈32.05×7.2×4.2m

Total weight:                                 ≈60t (not include the furnace body)

Technical data for components:

3.1. Continuous casting machine

Dia. of the crystallizing wheel:              Ф1500mm

Section of the crystallizing wheel:        2420mm2

Section of the ingot:                             2400mm2

Casting speed:        7.6-15m/min (rotate speed of the motor 500-1000r/min)

Rotate speed of the crystallizing wheel:                     1.66-3.3r/min

Power of the crystallizing wheel motor:                   , 4Kw

Cooling water pressure of the crystallizing wheel:       0.35-0.6Mpa

Cooling water consumption:    100t/h (inner cooling 60t/h, outer cooling 40t/h)

Water pump type:                              IS100-65-200

Motor type:                                       Y160M2-2   22Kw

 3.2. Monorail hydraulic shear:

 3.3. Continuous rolling machine type Y:

 3.4. Coiler:

 

4.  Component parts and structural features:

4.1. Continuous casting machine:

4.2. Monorail hydraulic shear:

4.3. Continuous rolling mill:
4.4. Coiling stands