Car parts PVD coating machine/metal vacuum coating machinery
[We provide technical consulting service and modification solution for old machines]
Techanical Specifications of the Metal vacuum coating machine:
| PVD(physical vapor deposition)Metal Coating Machinery Magnetron sputtering machine (the configurations are custom made to meet each customer's needs) | |||||||
| Available coatings (could be changed according to each machine) |
Metal film coatings: Titanium, Chrome, Stainless steel, Aluminum, Silver, Copper, Nikel, atc Alloy film coatings: TiN, SiO2, TiO, etc | ||||||
| Decorative applications | Functional applications | ||||||
| 1. Plastic tablewares with food grade silvering coatings 2. Mirror making 3. High quality plastic metallizing; 4. Car parts coating 5. Cosmetic caps coating Thin film coating onto other items. |
1. ITO conductive glass coatings, 2. Low-E glass and sun reflecting glass coatings; 3. Tools coating; 4. Solar heating collecting thin film coating; Et cetera. | ||||||
| Model Number | SP-600 | SP-900 | SP-1000 | SP-1200 | SP-1400 | SP-1800 | SP-8000 |
| Dimension of vacuum chamber(diameter*height) | 600*700 mm |
900*1000 mm |
1000*1100 mm |
1200*1400 mm |
1400*1600 mm |
1800*2000 mm |
Continuous line |
| Material of vacuum chamber | Carbon steel, SUS304 or SUS316L | ||||||
| Quantity of sputtering cathodes | ≥1 sets, DC or MF(medium frequency), or rectangle sputtering cathodes | ||||||
| Pumping system | Molecular pump or diffusion pump+mechanical pump | Molecular pump or diffusion pump+mechanical pumps, booster pump | |||||
| Pumping Time | from atmosphere to 5.0*10-2Pa less than 8 minutes | ||||||
| Gas distribution System with Mass Flow Controllers | ≥2 sets | ||||||
| Vacuum Limit | 5.0*10-4 PA | ||||||
| Working temperature | Room temperature as requested( for for continuous model) | ||||||
| Working mode | Automatic or Manual mode, by 10.4 inches PLC touches screen | ||||||
| Total Power | 40-100kW | 70-1000kW | |||||
| Footprint | 2*2 meters | 2*3 meters | 3*3 meters | 3*3 meters | 3*4 meters | 4*5 meters | Depends on needs |
| these units you can custom made | 1. Size of vacuum chamber 2. Quantity of sputtering cathodes 3. Configurations of pumps 4. Gas distribution system | ||||||
| Optional instruments | 1. Coatings thickness monitor(not for continuous model) 2. Leakage detector 3. Arc ion deposition system(not for continuous model) 4. Evaporation system(not for continuous model) | ||||||
Our Services
Before sales:
- Our engineers are ready to provide custom made design and recommendation for each customer's case.
- We provide professional consulting service for PVD metal vacuum coating machine .
- We also have set up good relations with the suppliers of relative consumables and parts for your needs.
after-sales
- We will send the engineers to your place for installation, fine tune and for operation training.
- We will provide troubleshooting service all lifetime.
- the warranty period of the machine is 1 year.
- We will contact you to ask for about the conditions of the machine in periodically.
- We also provide the service for further extension on your existing machine.
Installation&Training:
Our facilities:
FAQ
Question 1: I am going to set up a new factory. I don't know anything about the machine. Will you provide the technical support?
Answer: Sure. Every machine will be test before delivery. We will make sure there is no problem for the machine.
You may send 2-3 smart workers to come to our factory to learn how to operate the machine.
When the machine arrives your factory, we will send the experts to your factory to help for installation. Operation training will be provide. It may take about 20-30 days. Maintenance tips will be given.
Also, we provide consulting service for creating the proper facilities for running the machine.
Question 2: What is price of the machine?
Answer:
the machine is custom made. If you have any drawing or any information on specification of the machine, please send to us for quote.
If you are totally new in this area, please tell us the max. Dimension of your products, its application, and your desired daily capacity.
We will provide our professional suggestions and work out an appropriate design for your project.
Question 3: What kind of pre-treatment I need to do before the vacuum PVD process?
Answer: in vacuum area, the products(we call it"substrate") have to be CLEAN, DRY and SMOOTH. so we will need washer and dryer, sometimes base varnish, and topcoat to protect the coatings.
Question 4: Do I have to pay the costs for pollution?
Answer: the machine is environment-friendly, there is no liquid chemical waste and harmful gas. this is a kind of green technology.
Packaging
When the machine is shipped, it is in un-assemble condition.
the packing is made up of steel, polywood sheet and thin fim, as well as pallet.
the solid packing can make sure you will receive a machine without destroy.
Inquiry Guides
Dear Customer: :-)
Good day.
When you are going to send us a inquiry, in order to design the most appropriate machine for your project, please answer the following questions in your letter:
1. What is your product, its material and application
2. What is the possible max. Dimension of your product
3. What is your desired productivity per 8 hours/shift.
the answers to the above question will help us a lot on designing or do the recommendation.
Welcome to inquiry our vacuum coating machines.